Garuda - Garba Rujukan Digital

Hery Hamdi Azwir

Universitas Presiden

Author-ID : 2854572

Control & Systems Engineering Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering Mechanical Engineering

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Peningkatan Mutu Proses Pembuatan Cat Solvent dengan Metode Taguchi di PT JI Hery Hamdi Azwir; Mahfud Mufadhol
Jurnal Optimasi Sistem Industri Vol. 17 No. 1 (2018): Published in April 2018
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

In a manufacturing process, quality is not only seen from the final product, but also manufacturing process. PT JI located in Cikarang is a company that produces paints and powder coating. Currently, the company has problems with 24.16% products that need rework or additional process. To increase productivity, PT JI applies the A3 project that is Right First Time (RFT). RFT is how to create a product with a one-time process and produce a product that has good quality on the first test. The average percentage of total RFT products in September 2016-January 2017 was 75.84%. This result is still below the company target of 80%. This study found the source of problems analyzed the manufacturing process using control chart, process capability, fishbone, and pareto. Taguchi method and ANOVA are applied to improve the design process. The application of the Taguchi Method shows that the factors which influence the value of viscosity quality are number of White Spirit, Number of Genekyd, Total Tio2 (kaolin), and mixing temperature, where each factor has an optimal level of 26.01%, 56.07%, 18.78% and 45oC. Then, it is found that all control factors have significant effect on viscosity value from ANOVA analysis. The application of this Taguchi method increases the process capability to Cp = 1.68 and Cpk = 1.43 from Cp = 0.29 and Cpk = 0.18, as well as an increase in RFT percentage of 5.78% or to 81.62% over the last two months.

Manajemen Perawatan Menggunakan Metode RCM Pada Mesin Produksi Kertas Hery Hamdi Azwir; Arri Ismail Wicaksono; Hirawati Oemar
Jurnal Optimasi Sistem Industri Vol. 19 No. 1 (2020): Published in June 2020
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

One of the leading manufacturers in packaging paper in Indonesia has six production machines. To keep the production machine always in the best condition, then the role of maintenance is significant. One of the production machines, namely paper production machine 2 (PM2), has experienced increasing the number of breakdowns significantly, resulting in increased downtimes. Sudden failure causes a lengthy repair time and results in considerable production loss. The corrective maintenance method that is running at this time still not effectively reduce downtime. To minimize the number of downtimes, preventive maintenance is needed, and therefore the Reliability Centered Maintenance (RCM) method is selected. Besides applying quantitative analysis such as Mean Time To Repair (MTTR), Mean Time To Failure (MTTF), reliability, and preventive cost calculations. This method also conducts qualitative analysis such as Functional Block Diagrams (FBD), critical engine analysis, Fault Tree Analysis (FTA), and Failure and Mode Effect Analysis (FMEA). After implementing the preventive maintenance, there is an increase in reliability in the sub-system of the press section of the paper production machine 2 from only 43% to 56%, while the repair cost has been reduced by Rp 393,258,670 from Rp 5,724,825,736 to Rp 5,331,567,066 each time replacement of components in the press section. This decrease in costs will contribute to the profits earned by the company because it saves maintenance costs.

PENGURANGAN RISIKO MUSCULOSKELETAL DISORDERS PADA AREA MESIN LASER PERFORATOR DI PERUSAHAAN ROKOK MENGGUNAKAN OWAS DAN QFD Hery Hamdi Azwir
J@ti Undip: Jurnal Teknik Industri Vol 16, No 3 (2021): September 2021
Publisher : Departemen Teknik Industri, Fakultas Teknik, Universitas Diponegoro

Di dalam perusahaan produksi rokok ini terdapat sebuah mesin laser perforator. Setelah pemasangan mesin laser perforator 50 timbul masalah yang berhubungan dengan gangguan muskuloskeletal. Saat dilakukan wawancara, operator mengeluhkan adanya nyeri punggung bawah karena penanganan material dilakukan secara manual. Setelah dilakukan analisis dengan metode OWAS pada dua kegiatan bongkar muat ditemukan masalah yang berhubungan dengan gangguan muskuloskeletal. Dari hasil analisis ditemukan bahwa aktivitas pemuatan (loading) dikategorikan sebagai tindakan korektif 3 artinya postur tubuh berpengaruh sangat merugikan pada sistem muskuloskeletal, sedangkan kegiatan pembongkaran (unloading) termasuk tindakan korektif 2 yang tidak berpengaruh nyata terhadap sistem muskuloskeletal. Selain itu, analisis gaya tekan dilakukan hanya untuk aktivitas pembebanan terhadap gaya tekan total yang bekerja pada L5/ S1. Gaya tekan untuk aktivitas pembebanan adalah 7.186,22 Newton atau lebih dari dua kali lipat dari batas aman maksimum 3.400 Newton. Perbaikan dilakukan dengan menggunakan metode QFD. Sebagai solusinya adalah dibuat troli. Troli tersebut mampu mereduksi gaya tekan total pada aktivitas pembebanan menjadi 3.180,52 Newton dan berhasil mengubah menjadi kategori tindakan korektif 1. Abstract[REDUCTION OF MUSCULOSCELETAL DISORDERS RISK ON LASER PERFORATOR MACHINES AREA IN CIGARETTE COMPANIES USING QFD AND OWAS] Inside this cigarette production company, there is a laser perforator machine. After the installation of the laser perforator machine 50, problems related to musculoskeletal disorders arise. During the interview, the operator complained about low back pain due to manual handling of the material. After analyzing the OWAS method on two loading and unloading activities, problems were found related to musculoskeletal disorders. It was found that the loading activity was categorized as 3 meaning that posture had a very detrimental effect on the musculoskeletal system. Meanwhile, unloading activities included category 2 which had no significant effect on the musculoskeletal system. In addition, the biomechanical analysis was carried out only for the loading activity against the total compressive force acting on L5 / S1. The compressive force for loading activity is 7,186.22 Newton or more than twice the maximum safe limit of 3,400 Newton. Repairs were made using the QFD method. The solution is to make the moving trolley. The moving trolley is able to reduce the total compressive force on the loading activity to 3,180.52 Newton and also, reduce the level to category 1.Keywords: biomechanics; musculoskeletal disorders; Ovako Working Posture Analysis System; OWAS; Quality Function Deployment; QFD; Trolley

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