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PENGARUH UKURAN FLY ASH PADA KEKUATAN BENDING KOMPOSIT RESIN EPOXY Yusman Zamzami; Shirley Savetlana; Gusri Akhyar Ibrahim
Jurnal Ilmiah Teknik Mesin Vol 1, No 4 (2013)
Publisher : Jurnal Ilmiah Teknik Mesin

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Fly ash is one of the solid waste generated by industries that use coal as a fuel for the production process. Fly ash contains silica or alumina silica that has no adhesive properties (cementation) to himself. The purpose of this research was to determine the bending strength of composites reinforced fly ash (coal waste) through the bending test. In this study, fly ash was sieved with a sieve to obtain a variation of fly ash particle size of 40 mesh, 80 mesh and 120 mesh. Composite manufacturing using hand lay up with a mixture ratio of epoxy resin and hardener 1:1. Next step is mixing matrix and fly ash with mass fraction 60%: 40% use of fly ash particle size variation. Transform and then testing bending and for pure epoxy resin composites with various particle sizes. Photo fracture area with Scanning Electron Microscope (SEM) was used to analyze the causes of failure in composites. In this study the mechanical properties of the composite bending test in accordance with ASTM D790. The test results showed that the bending strength of the composite teringgi achieved with fly ash particle size of 120 mesh, the bending strength of 59.26 N/mm2 obtained. Factors that affect the bending strength is power tie fly ash particles with the matrix, the distribution and number of particles are evenly distributed in the composite particles. SEM image results in the fracture of composite particles of fly ash shows the tie between the matrix and the particles are quite good. Keywords: Fly ash, composite, bending strength

Pengaruh Variasi Ukuran Partikel Marmer Statuari Terhadap Sifat Mekanik Komposit Partikel Marmer Statuari I Gede Mahayatra; Harnowo Supriadi; Shirley Savetlana
Jurnal Ilmiah Teknik Mesin Vol 1, No 4 (2013)
Publisher : Jurnal Ilmiah Teknik Mesin

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Abstract Manufacture a composite material with a matrix resin epoxy and marble statuary powder as filler is one industry-utilization of waste. Mechanical properties of the composite material is influenced by the particle size of the particles. variations in particle size would form different mechanical properties. This research was conducted to investigate the effect variations in particle size on the mechanical properties of the composite particles. In this research variation in particle size marble statuary used is 60 mesh, 100 mesh, 140 mesh and 200 mesh. Resin used is epoxy resin, and composition of the volume ratio between the matrix and the particles used in research was 80%: 20%. The method is used in the manufacture of composite hand lay-up method. Tests performed in this research is XRD testing on solid marble, bending strength, hardness, and SEM. XRD results obtained from the testing phase identified in the marble statuary are Ca2O5Si , CaCO3, CaO, SiO2 , MgO , MgCO3 , and SiC. Hardness value of composite particles of marble is 22.3 to 48.33 HB, and flexural strength values of composite particles of marble statuary is from 13.89 to 38.89 N/mm . Particle size is good for filler in the composite is 140 mesh particles. Marble composite particles 140 mesh particle size has a flexural strength and hardness highest, because SEM photograph composite of 140 mesh particle distribution in the matrix evenly, and there is a good bond between the matrix and particles of marble statuary. Keywords: Marble statuary, composite, particle size marble, epoxy , the mechanical properties

KEKUATAN TARIK SERAT IJUK (ARENGA PINNATA MERR) Imam Munandar; Shirley Savetlana; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 3 (2013)
Publisher : Jurnal Ilmiah Teknik Mesin

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Serat ijuk merupakan serat alami yang ketersediaannya berlimpah, tetapi belum dimanfaatkan secara optimal. Serat ijuk dapat digunakan sebagai penguat alternatif untuk bahan komposit. Tujuan penelitian ini adalah untuk mengetahui kekuatan tarik dan morphologi serat ijuk melalui hasil pengamatan photo Scanning Electron Microscope (SEM).Pengekstrakan serat ijuk dilakukan dengan menggunakan sisir kawat yang berfungsi untuk memisahkan serat ijuk dengan pelepahnya. Dalam penelitian ini, serat ijuk yang dipilih yaitu berdiameter 0.25- 0.35mm, 0.36-0.45mm, dan 0.46-0.55 mm. Selanjutnya dilakukan perendaman C selama 15 menit. Setelah itu dila kukan pengujian tarik dengan standar ASTM D 3379-75.Hasil dari penelitian didapatkan bahwa semakin kecil diameter serat, maka kekuatan tariknya semakin tinggi. Kekuatan tarik terbesar pada kelompok serat ijuk berdiameter kecil (0.25-0.35 mm) adalah sebesar 208.22 MPa, regangan 0.192%, modulus elastisitas 5.37GPa dibandingkan kelompok serat ijuk dengan diameter besar (0.46-0.55 mm) sebesar 198.15 MPa, regangan 0.37%, modulus elastisitas 2.84 GPa. Hal ini dikarenakan rongga pada serat berdiameter 0.46-0.55 mm lebih besar dibandingkan serat berdiameter 0.25-0.35 mm menggunakan larutan alkali yaitu NaOH 5% selama 2 jam., kemudian di oven dengan suhu 80Keywords : Serat Ijuk, Oven, NaOH, Kekuatan Tarik, Scanning Electron Microscope (SEM)

PENGARUH UKURAN BUTIR SERBUK FLY ASH TERHADAP KEKUATAN IMPACT BAHAN KOMPOSIT BERMATRIKS EPOXY Agus Setiawan; Shirley Savetlana; Gusri Akhyar Ibrahim
Jurnal Ilmiah Teknik Mesin Vol 1, No 4 (2013)
Publisher : Jurnal Ilmiah Teknik Mesin

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Mixing types of epoxy polymers with fly ash (fly ash) coal into composite materials is expected to be one of the ways to look for an alternative to metal materials. Mixing two different materials is intended to improve the mechanical properties of composites by utilizing waste coal as a reinforcing material. Making specimens was based on differences in particle size of the fly ash powder. Fly ash sifted with a sieve to obtain a variation of the size of the fly ash particles with a size of 40 mesh, 80 mesh and 120 mesh. While the epoxy resin used was a general purpose type (Bisphenol Aepichlorohydrin) Bakelite EPR 174 with a ratio between the epoxy resin and hardener 1:1. After getting the fly ash according to the desired size, made by mixing epoxy resin through the calculation of the mass fraction. The process of mixing epoxy resin with coal fly ash waste is done with matrix mixing ratio by 60% and 40% fly ash. Then do the impact test for pure epoxy resin and for composites. Fracture area photo by scanning electron microscope (SEM) was used to analyze the causes of failure in composites. Testing was conducted ann accordance with the standard impact test ASTM D 6110. The test results showed the addition of fly ash particles with increasing particle size of 40 mesh, 80 mesh and 120 mesh can improve the impact strength of the composite. Highest impact strength of the composite obtained at 120 mesh particle size of 3.967 x 10-3 J/mm2. With the decrease in the size of particles, extensive contact between the surface of fly ash with resin will be many more. So, to the improve impact strength. In the SEM image results look excellent interface bonding between the matrix with fly ash particles. In the composite looks much voids or porosity.Keywords: epoxy, composites, fly ash, impact test, SEM photos, the mechanical properties.

PENGARUH PERLAKUAN ALKALI TERHADAP KEKUATAN TARIK SERAT TANDAN KOSONG KELAPA SAWIT UNTUK DIGUNAKAN PADA KOMPOSIT SERAT TKKS Firman Gultom; Harnowo Supriadi; Shirley Savetlana
Jurnal Ilmiah Teknik Mesin Vol 2, No 2 (2014): Jurnal FEMA Vol.2 No.2 Tanggal 10 April 2014
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Empty Palm bunches (TKKS) is one of the solid waste generated by industrial palm oil plantations which contain lots of fiber and is one of the natural fiber source that the availability of abundant in Indonesia, especially in the province of Lampung. TKKS fiber can be used as an alternative amplifier to composite materials. This research was conducted to determine the influence of the chemical composition of TKKS fiber and know the tensile strength from TKKS fiber by doing a tensile test. Alkaline treatment NaOH 5% given to fiber to separate lignin and contaminants that contained in fiber so that it can increase the tensile strength fibers. TKKS fiber is obtained processing palm oil factory by the process of boiling oil palm fresh fruit bunches with a pressure of 2.5 until 3atm at temperature 130 C during 50 – 60 minutes. TKKS already parsed and then selected and measured with a length of 6 cm and a diameter of 0.2 mm. And then given an alkaline NaOH 5%. In this research on the treatment of alkaline NaOH 5% provided that treatment during 0 hours (without treatment), 2 hour, 4 hour, 6 hour. Results from the study found that fiber tensile strength affected by the chemical composition on the fiber, the higher the tensile strength of the cellulose content is increasingly high. Tensile strength in fiber with alkali treatment 2 hours of 0,03528 Mpa, 0,3996% strain, 0,088288 MPa elasticity modulus, if compared with fiber without alkali treatment of 0,018946 MPa tensile strength, 0,2056% strain, 0,092149 MPa elasticity modulus. This is due to the levels of cellulose fibers with alkali treatment 2 hours increased by 58,2808%, if compared with fiber without alkali treatment by 13,2848%

PENGARUH PANJANG SERAT TERHADAP KEKUATAN TARIK KOMPOSIT BERPENGUAT SERAT IJUK DENGAN MATRIK EPOXY Efri Mahmuda; Shirley Savetlana; . Sugiyanto
Jurnal Ilmiah Teknik Mesin Vol 1, No 3 (2013)
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Serat ijuk merupakan serat alami yang diperoleh dari pohon aren (Arenga Pinnata Merr), dan dapat terdegradasi secara alami serta harganya lebih murah disbanding serat sintetis. Tujuan dari penelitian ini untuk mengetahui pengaruh panjang serat terhadap kekuatan tarik komposit berpenguat serat ijuk dengan matrik epoxy. Pada penelitian ini, pengekstrakan serat ijuk menggunakan sisir kawat yang berfungsi memisahkan serat ijuk dari pelepahnya lalu dilakukan pemilihan serat berdiameter 3 mm menggunakan micrometer sekrup.kemudian serat ijuk direndam dalam larutan NaOH 5% selama 2 jam dan dikeringkan selama 15 menit. Serat selanjutnya dipotong dengan panjang 30 mm, 60 mm, dan 90 mm.Lebih lanjut, pembuatan komposit menggunakan metode hand lay up dengan pencampuran resin epoxy dan hardener dengan perbandingan campuran 1:1 mengacu pada ASTM D638. Selanjutnya dilakukan pencampuran matrik dan serat dengan fraksi massa 80% : 20% menggunakan variasi panjang serat. Selanjutnya specimen uji dipanaskan dalam oven dengan suhu70 C selama 10 menit. Kemudian dilakukan pengujian tarik untuk resin epoxy murni dan untuk komposit dengan variasi panjang serat 30 mm, 60 mm, dan 90 mm. Fhoto daerah patahan dengan Scanning Electron Microscope (SEM) digunakan untuk melihat mekanisme perpatahan komposit. Hasil pengujian menunjukkan bahwa kekuatan tarik dan regangan tertinggi dicapai pada komposit dengan panjang serat 90 mm. Kekuatan tarik yang didapat sebesar 36,37 MPa dan regangan sebesar9,34 %. Faktor-faktor yang mempengaruhi kekuatan komposit ialah daya ikat serat dengan matrik, pendistribusian serat yang merata, dan panjang kritis serat. Hasil foto SEM pada patahan komposit serat ijuk menunjukkan terjadinya fiber breaking. Hal ini menunjukan bahwa daya ikat antara matrik dan serat yang cukup baik, tetapi sebaran serat pada matrik tidak merata yang mengakibatkan kekuatan tarik komposit yang optimal tidak bisa dicapai.Keywords : Serat ijuk, kekuatan tarik, SEM

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