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Ultra-light Colorless and Green Glass Foam Produced by Microwave Radiation Lucian Paunescu; Sorin Mircea Axinte; Felicia Cosmulescu; Marius Florin Dragoescu; Bogdan Valentin Paunescu
Journal La Multiapp Vol. 2 No. 1 (2021): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v2i1.286

Abstract

Abstract According to the research objective that was the basis of the paper, an ultra-light glass foam with an apparent density of 0.14 g/cm3 was experimentally made from 98.9% post-consumer glass bottle and 1% CaCO3 as a foaming agent by sintering/foaming at 823 ºC in microwave field with a very low specific energy consumption (0.70 kWh/kg). A very advanced mechanical processing of glass waste (below 32 μm) and a very fine granulation (below 6.3 μm) of CaCO3 were the solutions adopted to obtain this high-performance product. The originality of the work is the use of the unconventional technique of predominantly direct microwave heating with a very high energy efficiency, applied by authors in recent years and presented in several previous papers.
Microwave Heat Treatment to Manufacture Foam Glass Gravel Lucian Paunescu
Journal La Multiapp Vol. 2 No. 1 (2021): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v2i1.302

Abstract

Abstract The paper aimed at the experimental manufacture of a foam glass gravel type by sintering at over 900 ºC a powder mixture composed of recycled glass waste (92%), sodium borate (6%), kaolin (0.3%), silicon carbide (1.7%) and water addition (12%). The originality of the work was the application of the unconventional technique of microwave heating through a predominantly direct heating procedure. The product foamed at 908 ºC had a very fine porous structure (pore size between 0.05-0.20 mm) and a compressive strength above the usual level of foam glass gravels (7.8 MPa). The apparent density of 0.28 g/cm3 corresponding to a bulk density of 0.20 g/cm3 and the thermal conductivity of 0.075 W/m·K ensures the thermal insulating character of the material required for use in the specific field of applications of foam glass gravel. The manufacturing process had an excellent energy efficiency, the specific energy consumption decreasing up to 0.70 kWh/kg.
New Manufacturing Method of Glass Foam by Cold Expansion of Glass Waste Lucian Paunescu; Sorin Mircea Axinte; Bogdan Valentin Paunescu
Journal La Multiapp Vol. 2 No. 3 (2021): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v2i3.369

Abstract

Abstract An innovation cold manufacturing method of glass foams is presented in the paper. Traditional foaming agents used in conventional expansion processes of glass waste at high temperature were substituted with aluminium powder in aqueous solution of calcium hydroxide, which releases hydrogen forming gas bubbles in the viscous sludge and then, by solidification, a porous structure typical for the glass foam. The manufactured foam is adequate for using as a thermal insulation material for inner wall of buildings, having the apparent density of 0.31 g·cm-3, the thermal conductivity of 0.070 W/m·K and the compressive strength of 1.32 MPa. The process originality is the use of recycled aluminum waste, melted by an own microwave heating technique and sprayed with nitrogen jets. The process effectiveness is remarkable in economical and energy terms.