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All Journal Prosiding Seminar Nasional Sains Teknologi dan Inovasi Indonesia (Senastindo) JURNAL TEKNIK INDUSTRI
Arief Suryadi Satyawan
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Computer Science & IT Control & Systems Engineering Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering Other

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Journal : JURNAL TEKNIK INDUSTRI

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Adaptive Occupational Safety Mechanism for Autonomous Material Handling: A Zone-Based Dynamic Risk Assessment Approach Fathin, Muhammad Alif Fathin; Azhima , Silmi Ath Thahirah Al Azhima; Arief Suryadi Satyawan; Haritman, Erik Haritman
JURNAL TEKNIK INDUSTRI Vol. 16 No. 1 (2026): March 2026
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Indusri Universitas Trisakti

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25105/jti.v16i1.24922

Abstract

The integration of Autonomous Guided Vehicles (AGVs) into shared industrial workspaces requires robust safety mechanisms to mitigate collision risks without compromising operational efficiency. Conventional binary safety systems often trigger abrupt emergency stops, leading to mechanical wear and production bottlenecks. This study aims to develop an adaptive decision-making framework for AGV safety based on real-time spatial risk assessment. The proposed approach uses a 3D LiDAR sensor to map unstructured environments and employs the Density-Based Spatial Clustering of Applications with Noise (DBSCAN) algorithm to identify dynamic obstacles. A multi-tiered risk zone logic—comprising Danger, Caution, and Ready zones—is implemented to regulate braking responses compliant with ISO 12100 standards autonomously. Experimental validation was conducted through static, linear, and complex non-linear trajectory scenarios. Results indicate that the system successfully eliminates environmental noise and maintains continuous object tracking during erratic movements, triggering gradual deceleration rather than abrupt halts in non-critical situations. This research contributes a scalable safety protocol that enhances Occupational Health and Safety (OHS) compliance while maintaining smoother intralogistics flow on the production floor.
Co-Authors Achmadan Habibi Azhima , Silmi Ath Thahirah Al Azhima Denden Mohammad Arifin Fathin, Muhammad Alif Fathin Haritman, Erik Haritman Mohammed Ikrom Asysyakuur Nafisun Nufus Ni Nyoman Ayu Marlina Santi Raden Aditya Satria Nugraha