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ANALYSIS OF MECHANICAL STRENGTH OF CONNECTION BETWEEN COMPOSITE AND ALUMINUM SHEET METAL USING HOLE CLINCHING PROCESS Ravenskya Hana Hardiyantie; Lazuardy Rahendra P
Vortex Vol 2, No 2 (2021)
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1008.495 KB) | DOI: 10.28989/vortex.v2i2.1009

Abstract

Aluminum and composite materials are the types of materials that are used to construct structures on aircraft airframes. It is not uncommon for both types of materials to be used together with the joining method. In the process of connecting between two types of material in the aircraft structure, it is mostly carried out by the riveting method. This process is carried out by making a hole in the two materials according to the rivet diameter and then the hole diameter is then filled with rivets and the riveting process is carried out. The process uses rivets so that it will relatively increase the weight of the structure because there is additional rivet material. In this study, the objectives are to determine the mechanical strength of the joint between the composite and aluminum sheet metal using the mechanical clinching and riveting processes. The method used is an experimental method, namely by making test specimens with composite and aluminum, solid rivet type fasteners and punches to determine the connection of the riveting, the drilling process is carried out with a hole diameter of 3.5 mm, for the clinching method with variations in the diameter of the punch 3.5 mm, 4.0 mm. , and 4.5 mm. Then the tensile test, macro photo test were carried out. The results obtained from this research are that the maximum load increase in the specimen tested by clinching is because the damage length (gap) value is obtained at the joint boundary between the rivet and the test material.
SENSOR SYSTEM DESIGN FOR PROPELLER TEST BENCH Nurul Ihsan; Denny Dermawan; Lazuardy Rahendra P
Vortex Vol 2, No 2 (2021)
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1147.43 KB) | DOI: 10.28989/vortex.v2i2.1006

Abstract

The sensor system is a system that functions to detect signals that come from changes in energy such as electrical energy, physical energy, chemical energy, biological energy, mechanical energy, and so on. The propeller test bench is an propeller performance testing platform prior to propeller installation on an aircraft to ensure engine suitability. The purpose of this design is to test the performance capability of the engine with the right sensor system measurement tool so that it can generate the value of thrust, rpm speed, and the temperature of an engine which will be designed to be used in the learning process to support propulsion practicum activities. The method used in this research is an experimental method of sensor system design. The design of the sensor system consists of a tachometer as a rpm measurement sensor, a thermostat as a sensor to measure the temperature of the propeller spool and temperature of the engine fin, and also a load cell as a sensor to measure the thrust value.The sensor system test results were then validated using the measurement results by the sensor manufacturer. The test was carried out on a wood-type propeller measuring 22 x 8 chords 4,5 cm and 5 cm. Based on the test results, it is known that the chord wood type propeller is 4,5 cm, at the maximum rpm is 7021.7, the resulting thrust value is 6.75. In testing the 5cm chord wood type propeller shows the maximum speed of 6977.5 produces a thrust of 6.95. Validation was carried out on the measurement results of rpm and thrust, the average error factor obtained for 4,5 cm chord wood type propeller was 0.783%, while for 5 cm chord wood type propeller the average error factor obtained was 1.0582%. From the resulting average error, it can be concluded that the measuring instrument for this sensor system has good accuracy
Manufacturing Engine Test Bed Dle-55cc Single Cylinder Petrol Siti Iin Infitah Hilmiah; Sri Mulyani; Lazuardy Rahendra P
Vortex Vol 2, No 2 (2021)
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (481.423 KB) | DOI: 10.28989/vortex.v2i2.1007

Abstract

The engine test bed is a tool used for testing in the development of new aircraft when it is installed into the aircraft to determine the capabilities of each engine. This engine test bed research aims to meet the needs of the learning process in supporting the practicum. By determining the geometry, modeling, material selection, manufacture, and testing of the engine test bed it will be known that the engine performance is good before use. The method used is a practical and analytical method to analyze the data that has been obtained from the test. The object of research used in this study is a dle-55cc engine. based on the results of testing the results of the thrust that compares with the static value of the thrust calculator, the average difference is obtained. From the results of the comparison of errors on the test equipment, the 22×8 propeller (4.5cm chord) obtained an average error of 4.178%. While the propeller 22×8 (chord 5cm) the error generated is 3.719% and from the value of fuel consumption obtained it produces 588,600-20,708 (N/kW.hr) this shows a good level of decline, so the engine used is more efficient in its use. From the test results, it can be said that the engine test bed has accuracy and can produce good engine performance to be used as a testing and other learning tool.