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All Journal Indonesian Journal of Industrial Engineering & Management Proceeding Mercu Buana Conference on Industrial Engineering
Erik Odi Wijaya
Universitas Serang Raya
Control & Systems Engineering Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering

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Analysis of BTA16 CNC Machine Performance Improvement with Total Productive Maintenance Approach Erik Odi Wijaya; Welly Atikno; Indra Setiawan; Rendy Susanto; Hibarkah Kurnia
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 3, No 3: October 2022
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v3i3.15770

Abstract

Machinery or production equipment was the most important part of a production system. Machines need effective and efficient maintenance to be able to guarantee and support the production process to operate properly. The gas filter industry is an industry that produces air and gas filters. The gas filter industry has many production machines, one of which is CNC BTA16. This machine often has problems such as downtime that interfere with smooth production. The purpose of this study was to determine the problems in the CNC BTA16 production machine and provide recommendations for improvements to improve machine performance. The approach used is Total Productive Maintenance. Problem analysis was carried out through Focus Group Discussions with experts. The results showed that the cause of the engine is not optimal comes from abnormal heat in the gearbox on the engine spindle component caused by operator error when inputting data. The results of the calculation of the OEE value on the BTA16 CNC machine during the January – December 2021 period, the average OEE value was 73%. Suggested improvements are to make a special schedule for maintenance, check all speeches, and conduct training for employees to improve knowledge and skills.
Usulan Strategi Peningkatan Kualitas Sepatu Adidas Continental dengan Metode DMAIC di Industri PCaG Rachman Catur Kurniawan; Indra Setiawan; Erik Odi Wijaya; Reni Kurnia; Satriyo Maulana
Proceeding Mercu Buana Conference on Industrial Engineering Vol 4 (2022): RENEWABLE ENERGY TOWARD SUSTAINABILITY OF SUPPLY CHAINS IN THE I4.0 ERA
Publisher : Universitas Mercu Buana

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Abstract

Perhatian penuh terhadap kualitas sangatlah penting, agar pelanggan tidak beralih pada produk pesaing. Hal ini selalu dijalankan oleh Industri PCaG yang bergerak dalam bidang penghasil sepatu. Jika perusahaan memproduksi produk dengan kualitas yang tidak bagus, maka akan berpengaruh buruk pada image perusahaan tersebut yang akan semakin turun. Oleh karena itu penting untuk melakukan pengendalian kualitas disetiap proses produksi. Penelitian ini bertujuan untuk memberikan strategi perbaikan guna meningkatkan kualitas produk sepatu di Industri PCaG. Metode yang digunakan adalah Define, Measure, Analyze, Improve dan Control (DMAIC). Hasil penelitian menunjukkan bahwa untuk meningkatkan kualitas produk diperlukan strategi perbaikan yaitu mengadakan training untuk peningkatan skill pekerja, meningkatkan pengawasan oleh leader team ke operator yang sedang bekerja, pengawasan setiap hari selama 5 minutes meeting untuk mereview kesalahan yang terjadi pada kondisi abnormal, menegaskan dan sosialiasasi ke operator agar selalu mengikuti SOP, meningkatkan perawatan berkala pada mesin agar performa mesin tetap maksimal dan melakukan pergantian part pada komponen mesin yang kurang maksimal.
Co-Authors Indra Setiawan Rachman Catur Kurniawan Rendy Susanto Reni Kurnia Satriyo Maulana Welly Atikno