Rio Dwi Sakti Wijaya
Research Center for Hydrodynamic Technology, National Research and Innovation Agency

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Criticality Analysis for Research Vessel Machinery System Maintenance Strategy. Study Case: RV. Baruna Jaya Muryadin Muryadin; Fariz Maulana Noor; Dimas Fajar Prasetyo; Rio Dwi Sakti Wijaya
Kapal: Jurnal Ilmu Pengetahuan dan Teknologi Kelautan Vol 20, No 1 (2023): February
Publisher : Department of Naval Architecture - Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/kapal.v20i1.49351

Abstract

In recent years, marine survey operations such as survey operations for underwater communication cables and tsunami early warning systems have become an annual activity involving research vessels in Indonesia. Along with the increasing age of the ship, it will be followed by a decrease in the performance of the machinery system. Maintenance of the machinery system is carried out to maintain the desired performance by ship users. However, with a large number of machinery system equipment and limited resources, an analysis is needed to prioritize which equipment or components need regular maintenance and monitoring activity. By classifying all assets into a hierarchical form and performing a risk-based criticality analysis, equipment will be prioritized based on the probability of failure and the level of consequence. By determining the probability of failure of a component based on historical data and reference failure data, and determining the consequences for health safety (HS), production (P), Environment (E), and Containment (Cn), the risk would be obtained. From this analysis obtained as many as 766 equipment and components consisting of 38 rotary equipment, 45 static equipment, 196 piping components, and 487 instruments. The risk analysis obtained as many as 23 (3%) of equipment in H (high), 138 (18%) in the M (medium) condition, and 605 (79%) in the L (low) condition. The criticality results determined that 161 (21%) equipment in H & L conditions would be carried out planned maintenance and 605 (79%) equipment in low condition would be carried out unplanned maintenance.
Developed Methodology for Ship Retrofitting (Case Study: RV Baruna Jaya I) Dwitya Harits Waskito; Ahmad Muhtadi; Tris Handoyo; Rio Dwi Sakti Wijaya; Prastya Rizky Ramadhan
Kapal: Jurnal Ilmu Pengetahuan dan Teknologi Kelautan Vol 20, No 2 (2023): June
Publisher : Department of Naval Architecture - Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/kapal.v20i2.52957

Abstract

Ship retrofitting is one alternative solution to extend a ship’s life. Several component replacements were performed in the retrofitting process, remodelings to the ship’s main dimension, and state-of-the-art equipment and technology were added. As one of the ships that require regular renewal, especially in research equipment, retrofit processes are often carried out on research vessels. The current problem in the retrofit process for research vessels, especially in Indonesia, is that retrofits are not carried out with established methodology and planning. Thus, some retrofit projects are limited to major repairs and do not extend the ship’s life or performance. To solve that problem, a developed methodology for ship retrofitting was proposed, which consists of selecting the ship and the type of retrofit and its components, determining retrofit requirements, and designing the ship based on the retrofit project. In the design process, a modified spiral design is explicitly used for the retrofit process with some alterations compared with the conventional one, which is focused on analyzing the suitability and availability of space, consumable and tank requirements, analysis of power requirements, risk analysis, and project execution plan. A case study of this developed methodology has been undertaken in the concept design phase of RV Baruna Jaya 1’s retrofit, and the results show that the methodology is considered helpful as an approach for ship retrofitting. Moreover, several considerations were also obtained from the concept design stage and had to be analyzed at the following design stage to meet the retrofit design requirements.