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Fauzan Fadillah
Universitas Primagraha
Religion Humanities Computer Science & IT Economics, Econometrics & Finance Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Other

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Analisis Perancangan Ulang Tata Letak Fasilitas Produksi Pada Kelompok Kerja Sub Assy Side Up Untuk Meminimasi Biaya Material Handling (Studi Kasus: PT. Yamaha Indonesia) Fauzan Fadillah; Muhamad Naufal
Prosiding Amal Insani Foundation Vol. 1 (2022): PROSIDING NASIONAL
Publisher : Amal Insani Foundation

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56721/prosalif.v1.2022.38

Abstract

Layout design is one of the important factors for the continuity of production activities. Layout is very important and interrelated with other facilities to support the smooth running of production activities. A good and optimal facility layout can reduce production costs, increase efficiency and productivity. This research was carried out in the UP subassy side working group, PT. Yamaha Indonesia which is a company that manufactures pianos. The problem that exists in the UP sub assembly work group is that the existing layout is not optimal as evidenced by the existence of a separate work area and a different building from the work group. Because the distance is far and the building is different, the operator becomes idle because they have to wait for the cabinet to be sent. The purpose of this research is to obtain an optimal and efficient layout of production facilities so as to minimize material handling costs and increase productivity using the SLP and Blocplan methods. The results of this study indicate that there is a significant difference in the total distance between facilities from the initial layout, the proposed layout using the SLP method shows a total distance between facilities of 960.2 m with an efficiency of 95.5% and the Blocplan method shows a total distance of 1,118.6 m with an efficiency of 94.8% . So it can be concluded that the design results of the SLP method are efficient proposed layouts.
Perancangan Ulang Alokasi Slot Penyimpanan Item Gudang Dengan Metode Class Based Storage Untuk Mengurangi Overtime Pada Warehouse (Studi Kasus PT Sumber Alfaria Trijaya, Tbk/Alfamart Kota Serang) Fauzan Fadillah; Mohammad Muklis
Prosiding Amal Insani Foundation Vol. 1 (2022): PROSIDING NASIONAL
Publisher : Amal Insani Foundation

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56721/prosalif.v1.2022.39

Abstract

PT. Sumber Alfaria Trijaya is a company engaged in the retail industry by operating a network of mini markets, under the name "Alfamart". In the distribution process, Alfamart deals with the warehouse as part of the logistics system for storing, receiving and dispensing goods. This research focuses on the warehouse with the highest amount of overtime, which is 11.3%, namely in DC Serang. Through FMEA and Fishbone Diagram analysis, it can be seen that the problem area of overtime that occurs in the warehouse is in the picking area/zone, namely the repack problem during the search process and the difficulty of finding a display location by the picker. Based on the results of the calculation of the existing warehouse throughput, the distance traveled by the picker in the picking area is 11,591.86 meters. The Class Based Storage method with the ABC classification technique serves to classify based on the throughput percentage rating, from the highest cumulative value to the lowest cumulative value. With the proposed layout that has been made, it has resulted in a decrease in the total mileage of 24% by 8,788.02 meters showing a difference of 2,803.84.
Co-Authors Mohammad Muklis Muhamad Naufal