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Chusnul Hidayat
Departement of Food and Agricultural Product Technology, Faculty of Agricultural Technology, Universitas Gadjah Mada, Jl. Flora No. 1, Bulaksumur, Yogyakarta 55281

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Whey Protein-Pectin Conjugate by Wet-Dry Heating: Optimization using Response Surface Methodology with Box-Behnken Design Elita Yeliani; Arima Diah Setiowati; Chusnul Hidayat
agriTECH Vol 43, No 4 (2023)
Publisher : Faculty of Agricultural Technology, Universitas Gadjah Mada, Yogyakarta, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/agritech.71301

Abstract

The recent progress in glycation of proteins utilizing saccharides through the Maillard reaction has garnered substantial attention, with a specific emphasis on Whey Protein Concentrate (WPC). Conjugation mode is frequently intricate and poses challenges when scaling up for large-scale production. Consequently, this investigation sought to optimize the conditions of the WPC-pectin conjugation process using Response Surface Methodology (RSM) in conjunction with Box-Behnken design (BBD). The experimentation was executed employing a cabinet dryer, incorporating both wet and dry heating procedures to yield a WPC-pectin conjugate exhibiting favorable functional properties. The independent variables investigated encompassed pectin concentration (ranging from 0 to 1%), pH (ranging from 6 to 8), and drying time (ranging from 2 to 6 hours), The measured responses encompassed the emulsion stability index (ESI), emulsifying activity index (EAI), and solubility. Analyzing the experimental data underwent scrutiny for model sufficiency through diagnostic plots, and a second-order polynomial equation was fitted through multi-response regression analysis, resulting in a high coefficient of determination (R 2 ) value. The most effective parameters were identified as a pectin concentration of 0.49%, pH 6.7, and a drying duration of 4.12 hours, yielding a peak ESI of 452.267 minutes, EAI measuring 49.95 m 2 g -1 , and solubility reaching 48.09%. Further experiments were conducted to validate these outcomes, and the presence of the Maillard reaction was confirmed using Fourier Transform Infrared Spectrum (FTIR). The et-dry method demonstrated efficacy in producing WPCpectin conjugates with commendable functional properties.
Thermal Stability of Mayonnaise with Microparticulated Whey Protein-Pectin Complex as Fat Mimetics Aisyah Wijayanti; Arima Diah Setiowati; Chusnul Hidayat
agriTECH Vol 46, No 2 (2026)
Publisher : Faculty of Agricultural Technology, Universitas Gadjah Mada, Yogyakarta, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/agritech.109481

Abstract

Thermal stability remains a major challenge in low-fat oil-in-water emulsions, including mayonnaise, as reduced oil content weakens interfacial structure and increases susceptibility to droplet aggregation and phase separation during thermal processing. Although whey protein isolate (WPI)–pectin systems have been widely studied, the performance under thermal treatment, particularly when using microparticulated protein, remains insufficiently understood. Therefore, this study aimed to evaluate the application of microparticulated WPI–low-methoxyl pectin complexes as fat mimetics to improve the thermal and storage stability of low-fat mayonnaise. Two levels of fat replacement (30% and 60%) were formulated using different WPI:pectin ratios. The selected formulations were FM30 (30% fat mimetic; WPI:pectin = 1:3) and FM60 (60% fat mimetic; WPI:pectin = 1:10). The results showed that FM30 had superior thermal stability (>98%), smaller and more uniformly distributed droplets, as well as higher viscosity after thermal treatment at 70–90 °C. In contrast, FM60 showed greater droplet aggregation and reduced stability, particularly at elevated temperatures. Sensory evaluation indicated acceptable appearance, aroma, and taste for both low-fat formulations, although texture scores remained lower than the full-fat control. During 14-day storage at 30–50 °C, FM30 showed higher peroxide value (PV) and free fatty acid (FFA) formation compared to both FM60 and the full-fat formulation, indicating greater susceptibility to oxidative degradation. Despite the lower thermal stability, FM60 demonstrated relatively slower oxidation, reflecting differences in emulsion structure and oxidation kinetics. These results indicate that optimizing protein–polysaccharide balance is critical for achieving thermally stable low-fat emulsions. Although microparticulated WPI–pectin complexes show strong potential as fat mimetics, limitations in oxidative stability and texture suggest the need for further interfacial and formulation optimization.
vaporative Urea Inclusion of Fatty Acid Ethyl Ester from Crude Palm Oil: Carotenoid Content and Fatty Acid Composition Haidar Ardhani; Rini Yanti; Chusnul Hidayat
agriTECH Vol 46, No 3 (2026)
Publisher : Faculty of Agricultural Technology, Universitas Gadjah Mada, Yogyakarta, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/agritech.115691

Abstract

Urea inclusion is a fractionation technique based on the selective formation of crystalline complexes between urea and fatty acids or their esters. In this study, crude palm oil (CPO) was first converted into fatty acid ethyl esters (FAEEs) through transesterification. The resulting FAEEs were then mixed with urea dissolved in ethanol, followed by solvent evaporation and crystallization to obtain solid and liquid fractions. This study aimed to evaluate the effect of urea concentration on the distribution of β-carotene and the concentrations of saturated and unsaturated FAEEs in both fractions. The results showed that CPO had a high free fatty acid (FFA) content of 3.24 ± 0.13%, which decreased by 46% following neutralization. Transesterification converted CPO into FAEEs with a yield of 87.79% and increased the carotenoid content by 1.67-fold. Furthermore, the urea inclusion of FAEE increased the solid fraction from 29.49% to 92.95%, and it decreased the liquid fraction from 70.51% to 7.05% (p < 0.05) significantly, with increasing the FAEE-to-urea ratio from 1:1 to 1:5. Besides, increasing urea ratios from 1:1 to 1:5 significantly enriched carotenoids in the liquid fraction from 772 to 2,308 ppm, while it remained low in the solid fraction. This indicates that β-carotene is not effectively entrapped in the urea crystals and mostly remains in the liquid fraction. Carotenoid recovery in the liquid fraction decreased from 67.86% to 21.08, while carotenoid recovery in the solid fraction increased from 4.01 to 40.28% with increasing urea ratios. Palmitic acid was the predominant saturated fatty acid in CPO, whereas oleic acid was the major unsaturated fatty acid. Overall, unsaturated fatty acids accounted for 55.26% of the total fatty acid content, exceeding the proportion of saturated fatty acids after the inclusion. Thus, urea inclusion increases carotenoid content in the liquid fraction and alters fatty acid composition. Further research can be conducted to improve FAEE yield and carotenoid recovery such as adjusting the amount of urea. This research could be useful for development of CPO derivative product such as carotene and biodiesel.