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Wear Analysis of Gear Pump Supply Fat Coating Liquid Cat Food Wilarso; Mupah Rizal; Asep Saepudin; Asep Dharmanto; Mohd. Yuhazri Yaakob; C.W. Mohd Noor
JOURNAL OF MECHANICAL ENGINEERING MANUFACTURES MATERIALS AND ENERGY Vol. 8 No. 1 (2024): June 2024 Edition
Publisher : Universitas Medan Area

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31289/jmemme.v8i1.11093

Abstract

Trochoid Top 208 HBM Nippon Oil Pump (NOP) is an important unit in the cat food manufacturing process. The pump system acts as a fluid transfer agent by directing fluid from the tank to the nozzle channel. Based on Pareto and Fishbone diagram data, it was found that the main causes of problems that often occur with the Nippon Oil Pump (NOP) Type Trochoid Top 208 HBM are filter blockage (5 times) and pump gear wear (3 times). The aim of this analysis is to reduce damage to the Nippon Oil Pump (NOP) Type Slocoid Top 208 HBM and increase the production of higher quality cat food. From the results of the analysis carried out, there were several findings that caused wear on the gear pump, including the viscosity of the material being channeled which was very thick, reaching 1.37 cp. Meanwhile, the pump specifications used are only 2L/minute with a pump motor power of 0.75kw 1.86A 380V. The filter pore particles are too small, reaching 250 microns and the dimensions of the pipe used have a flow pipe diameter of ½”. From the analysis carried out, replace the pump capacity to a minimum of 4L/minute, then replace the filter with pore particles of 600 microns. And the pipe uses a diameter of 1".
Analysis of the Influence of Changes In Workpiece Rotation and High Speed Steel Lathe Tool Angles on the Surface Roughness of ST37 Workpieces Hilman Sholih; Izar Mahmud Syuhada; Asep Dharmanto; Asep Saepudin; Wilarso; C.W. Mohd Noor
JOURNAL OF MECHANICAL ENGINEERING MANUFACTURES MATERIALS AND ENERGY Vol. 8 No. 1 (2024): June 2024 Edition
Publisher : Universitas Medan Area

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31289/jmemme.v8i1.11094

Abstract

Turning is a machining process used to shape products by cutting a rotating workpiece with a sharp chisel. One of the problems that occurs in the turning process is the level of surface roughness that does not meet the specified specifications. Even though the dimensions are in, the final product is rejected because the surface is too rough. The level of surface roughness is determined by several factors, including cutting speed, rotation speed and cutting edge geometry. Lathe tool geometry consists of clearance angle, relief angle, rake angle, and back rake angle. This research aims to determine the effect of spindle rotation speed and tool angle on the level of roughness of the workpiece on a lathe. Spindle rotation speed 300 rpm and 600 rpm. The only change in the tool geometry is the clearance angle with angles of 10°, 20° and 30°. The workpiece material used is ST37. The chisel material used is High speed steel (HSS). Testing of the results of the turning process is carried out by comparing the surface roughness with a surface roughness comparator. Cutting speed is not changed. From the research results, the recommended angle is an angle of 10º with the surface roughness results obtained being N5.