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Journal : Infotekmesin

Pengaruh Pemadatan Dua-arah Penekanan terhadap Densitas dan Kekerasan AMC diperkuat Serbuk Silikon Dioksida Irwansyah, Ricky; Rodika, Rodika; Wanto, Agus; Wahyudi, Mego; Wiryono, Sukanto
Infotekmesin Vol 14 No 2 (2023): Infotekmesin: Juli, 2023
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v14i2.1902

Abstract

The compaction method of powder metallurgy technology is an important process in influencing the density and hardness of the resulting product. This study aims to determine the effect of a one-way compaction method compared to a two-way compaction method on the density and hardness of the resulting composite product. The experimental method for making aluminum matrix composites with silica sand reinforcement applies a compaction pressure of 4500 Psi. Mixing utilizing mechanical alloying used a horizontal ball mill machine. The density test refers to the Archimedes principle with the ASTM B962-17 standard, while the Rockwell Brinel hardness test uses the ASTM E110-14 standard. The results of the sample density test of the two-way compaction method of compaction showed a higher value compared to the sample density of the one-way compaction results, respectively; values of 2.132 g/cm3 and 2.119 g/cm3. The hardness value of the sample resulting from two-way compression compaction also has a higher value than the sample hardness resulting from one-way compression compaction, respectively; worth 43.67 HRB and 36.78 HRB. Furthermore, based on the results of microstructural analysis, the interlocking bonding occurs in composite samples with two-way compaction. It is also better than the interlocking mechanical bonding in composite samples resulting from one-way compaction.
Penyelidikan Kampas Rem Komposit Matriks Aluminium Diperkuat Boiler-Fly-Ash dan Silika Terhadap Nilai Densitas dan Kekerasannya Fikri, Akhmad Hasyim; Wiryono, Sukanto; Subhan, M
Infotekmesin Vol 16 No 2 (2025): Infotekmesin: Juli 2025
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v16i2.2561

Abstract

This study aims to investigate the effect of the percentage of reinforcement and hot compaction pressure on the density value of Aluminum Matrix Composite brake pads, reinforced with Boiler-Fly-Ash and silica sand. The Powder Metallurgy method was used in this study, with variations in the weight fraction of reinforcement being 6%, 10%, and 14%. Mixing of the matrix powder and reinforcement was performed using a Ball Mill Machine, with a Ball Powder weight Ratio of 10:1, within 6 hours of mechanical alloying at a speed of 90 rpm. The molding process used a hot compaction system in the form of a Hydraulic Jack machine with an upper press and a lower press, with a hot pressing temperature of 350 ºC, a holding time of 10 minutes, at a pressure variation of 5200 Psi, 5600 Psi, and 6000 Psi. The sintering process used a temperature of 600 ºC at a holding temperature of 10 minutes. The density test of the specimen uses the ASTM B962-17 standard with the Archimedes theory approach, while the hardness test uses the Brinnel Hardness, referring to ASTM E110-14.  The result, the highest average density value is 2.10 g/cm³ with a reinforcement percentage variation of 10%, while the lowest density value is 1.90 g/cm³ with a reinforcement percentage of 14%. The highest hardness value is 42.93 HB with a percentage of 10%, while the lowest hardness value is 41.4 HB with a reinforcement percentage of 14% compaction of 6000 Psi