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All Journal Sinergi International Journal of Innovation in Mechanical Engineering and Advanced Materials
Abdulmalik, Samir Sani
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Automotive Engineering Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering

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Sustainable Biodiesel Production from Waste Cooking Oil and Crude Palm Oil Using a Custom Mini Pilot Plant Siang, Alan Ooi Lim; Leman, Abdul Mutalib; Feriyanto, Dafit; Abdulmalik, Samir Sani; Zakaria, Supaat
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 6, No 1 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v6i1.23734

Abstract

The widespread practice of reusing Waste Cooking Oil (WCO) in hawker food stalls, often for multiple frying cycles, presents a significant public health concern due to the degradation of the oil, which can lead to the formation of toxic compounds. These practices not only pose health risks, such as increasing the potential for cardiovascular diseases and cancer, but also contribute to environmental pollution when the oil is improperly disposed of. This study seeks to address these issues by converting WCO, along with crude palm oil (CPO), into biodiesel using a custom-designed mini pilot plant. The biodiesel production process involved a two-step reaction. The first step, esterification, was conducted using a 55:100 alcohol-to-oil volume ratio with 1% by volume sulfuric acid (H₂SO₄) as the acid catalyst, at 60°C, with a reaction time of 30 minutes and a stirring speed of 800 rpm. The second step, transesterification, utilized a 6:1 alcohol-to-oil molar ratio, with 1 wt.% sodium hydroxide (NaOH) as the alkaline catalyst, carried out at 70°C over the course of one hour. These conditions were carefully selected to optimize the conversion efficiency and to minimize the free fatty acid content, which is crucial for achieving a high yield of biodiesel. The results demonstrated that the mini pilot plant is highly effective in producing biodiesel from both WCO and CPO. The study also led to the development of a standard operating procedure (SOP) for the biodiesel production process, ensuring reproducibility and efficiency.
GREEN TECHNOLOGY FOR SUSTAINABLE AGRICULTURE: BIO-FERTILIZER PRODUCTION FROM MUNICIPAL WASTE TO PRESERVE THE ENVIRONMENT Sidik, Muhamad Afifi Muhamad; Leman, Abdul Mutalib; Feriyanto, Dafit; Abdulmalik, Samir Sani; Zakaria, Supaat
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 5, No 3 (2023)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v5i3.23743

Abstract

This study addresses the pressing issue of municipal waste (MW) management by proposing an innovative approach to transform residential solid waste into a valuable resource using green technology. MW, sourced from diverse sectors, undergoes various disposal methods, including incineration, recycling, and landfilling. In Malaysia, the composition of MW aligns with global trends, with food waste and plastic being the predominant categories. This research focuses on producing fertilizer from residential solid waste through a green technology process, utilizing a sequential procedure involving high pressure, high temperature, and energized water to de-polymerize hemicellulose and lignin, followed by microbial enzymatic fermentation. The developed green technology introduces a novel apparatus designed for treating MW in a high-temperature, low-pressure rotating vessel using indirect heating with thermal fluid. The experimental protocol involves four batches of MW samples, evaluating the mass differential before and after the treatment process. Furthermore, a 7-week observation period assesses chili plant growth as an indicator of fertilizer effectiveness. Results indicate a significant 71% mass reduction of MW, amounting to 201.26 kg, emphasizing the efficacy of the developed process. The investigation extends to plant height, comparing MW-derived fertilizer with commercial fertilizer over a 5-week period. Remarkably, chili plants fertilized with MW-derived fertilizer exhibit a greater height of 8.6 cm, surpassing the 7.3 cm observed with commercial fertilizer. This study concludes that MW-derived fertilizer is highly recommended for enhancing plant growth and health in Malaysia, suggesting a sustainable production system. The research not only contributes to waste management but also aligns with broader goals of promoting environmentally conscious and sustainable agricultural practices, emphasizing the potential of green technology in addressing the challenges of municipal waste.
Activated carbon air filter and rubber seed oil approach from waste rubber seed shell for alternative fuel and improving air quality Feriyanto, Dafit; Zakaria, Supaat; Noviyanto, Alfian; Nurato, Nurato; Romahadi, Dedik; Pranoto, Hadi; Abdulmalik, Samir Sani
SINERGI Vol. 30 No. 2 (2026)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2026.2.015

Abstract

Research related to rubber seed conversion to oil and activated carbon as filter media requires further exploration. Therefore, the main objective of this study to investigate the rubber seed oil as alternative energy and rubber seed Shell Activated Carbon (RSSAC). Thermo-chemical method conducted with separation process between the kernel and the shell. The process used temperatures of 550 and 600°C. Biodiesel was produced by a blending process using a frequency of 20kHz, temperature of 60oC and 2h holding time. In addition, the side product was converted into activated carbon through carbonization and activation using KOH. Air filter fabricated using three layers, where the top and bottom layers being non-woven and RSSAC in the middle. It compacted using hot-press method at temperature of 150°C for 60 s to produce an air filter media thickness of 3–5mm. The results show that there are several high compound concentrations i.e. CH4, aldehydes, and ketonestone. Several gases evolve, such as CO2, CO, CH4, H2O, ketone aldehyde, and HC. Microstructure analysis using Scanning Electron Microscope (SEM) of RSSAC shows that element C significantly increase up to 80%, while O, K, and Ca decreased up to 72%, 66% and 90%, respectively. RSSAC has a large surface area of 175.95m2/g, and it will have high effectiveness in improving indoor air quality (IAQ). This is indicated by the result of IAQ analysis where the humidity, temperature, CO, CO2, TVOC, and PM10 were lower than the acceptable limit of 70%, 27oC, 1000ppm, 10ppm, 3 ppm, and 0.15 mg/m3, respectively.
Co-Authors Alfian Noviyanto Dafit Feriyanto Dedik Romahadi Hadi Pranoto Leman, Abdul Mutalib Nurato Siang, Alan Ooi Lim Sidik, Muhamad Afifi Muhamad Zakaria, Supaat