Jufrizel Jufrizel
Department of Electrical Engineering, Universitas Islam Negeri Sultan Syarif Kasim Riau

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Reliability Analysis of Steam Turbine Instrumentation Using the Failure Mode and Effect Analysis (FMEA) Method at PT. PLN Nusantara Power UP Tenayan Anzhar Devalma; Jufrizel Jufrizel; Aulia Ullah; Ahmad Faizal
Jurnal Ecotipe (Electronic, Control, Telecommunication, Information, and Power Engineering) Vol 11 No 2 (2024): Jurnal Ecotipe, October 2024
Publisher : Jurusan Teknik Elektro, Universitas Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33019/jurnalecotipe.v11i2.4504

Abstract

PT. PLN Nusantara Power Unit Generation Tenayan is a company operating in the Steam Power Plant sector in Pekanbaru, Indonesia. One of the main components of a steam power plant (PLTU) is a steam turbine. A steam turbine is a machine that functions to convert kinetic energy into electrical current. Operational failures are often caused by less than optimal instrumentation in the steam turbine. This research uses the failure mode and effect analysis (FMEA) method with the aim of identifying the type of failure, the cause of the failure, the effect of the failure, and determining the RPN value. The analysis results from this research show that the turbine instrumentation components still meet performance standards because the risk priority number (RPN) value is less than 200. The conclusion from this research is that errors in steam turbine instrumentation are inaccurate sensor readings, switches cannot deactivate the equipment, and readings control room does not match local readings, the instrumentation component with the highest risk priority number (RPN) is the solenoid valve with a value of 140, and the instrumentation component with the lowest risk priority number (RPN) is the pressure indicator with a value of 30. The component given top priority in action The recommendation is for the solenoid valve component, namely to carry out maintenance every 6 months and add an overspeed protection system
Reliability Analysis of Coal Feeder Instrumentation Using Failure Mode and Effect Analysis (FMEA) at PT. PLN Nusantara Power UP Tenayan Aulia Rahmadana; Jufrizel Jufrizel; Hilman Zarory; Putut Son Maria
Jurnal Ecotipe (Electronic, Control, Telecommunication, Information, and Power Engineering) Vol 11 No 2 (2024): Jurnal Ecotipe, October 2024
Publisher : Jurusan Teknik Elektro, Universitas Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33019/jurnalecotipe.v11i2.4505

Abstract

PLN Nusantara Power UP Tenayan is a coal-fired power plant supplying electricity to the Riau region with a capacity of 2 x 110 MW. Operating 24/7, the plant faces frequent failures, particularly in the instrumentation components of the coal feeder. This research employs the Failure Mode and Effect Analysis (FMEA) method to identify and analyze these failures. The Risk Priority Number (RPN), calculated by multiplying severity, occurrence, and detection ratings, helps determine the failure level. Research stages include a preliminary study, problem identification, observations and interviews, data collection and processing, FMEA analysis, and conclusion drawing. The results indicate that the instrumentation components are generally reliable, with RPN values below the critical threshold of 200. The speed sensor, with the highest RPN value of 160, is still categorized as reliable. Failures in these components can lead to operational failures, suboptimal coal feeder performance, and monitoring difficulties. The study recommends preventive maintenance every six months to enhance reliability and minimize disruptions.