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All Journal Jurnal Edukasi Elektro
Ramadhan, Laode Abdikarso Panca
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Control & Systems Engineering Education Electrical & Electronics Engineering Industrial & Manufacturing Engineering

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Design and Implementation of a Web-Based SCADA for Closed-Loop PID Control Optimized by AI with PLC Integration: A Multi-Layer Architecture Integrating Real-Time Monitoring, Intelligent PID Tuning, and Industrial Automation Ramadhan, Laode Abdikarso Panca; Irawan, Denny
Jurnal Edukasi Elektro Vol. 9 No. 2 (2025): Jurnal Edukasi Elektro Volume 9, No. 2, November 2025
Publisher : DPTE FT UNY

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21831/jee.v9i2.88868

Abstract

This journal aims to design and implement a Web Based SCADA system integrated with PLC and using the Firefly algorithm for PID control parameter optimization in a closed loop system. The system is developed following the ISA-95 architecture on 1st Layer to 3rd Layer, including data collection via PLC, monitoring via SCADA, and AI-based control and analysis. The Firefly algorithm is used to automatically refine the Kp, Ki, and Kd parameters so that the control system works optimally. Testing was carried out on a liquid level control system using the LCV-01 valve control. The results showed that the Firefly method produced faster steady state time and lower overshoot compared to the manual and Ziegler-Nichols methods. The developed Web Based SCADA interface supports real time monitoring, multiuser, historical data trending, and is flexible to access via a browser without special installation. This SCADA-AI-PLC integration provides an adaptive, efficient, and economical solution for modern industrial automation.
Co-Authors Denny Irawan