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Analisis Kekuatan Tarik Sambungan Plat Stainless Steel 316L pada Proses Spot Welding Prakoso, Adjie Caesar; Lubis , Sobron Yamin; Rosehan, Rosehan
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i1.16387

Abstract

This study aims to determine the effect of variations in welding current and distance on the strength of the weld on 316L stainless steel material through a tensile test. The type of research method and data collection will begin through the welding process of eighteen pairs of stainless steel plates using spot welding. Welding will be carried out with variations in the current and distance of the welding points. After carrying out the stainless steel welding process, a tensile test will then be carried out to determine the effect of current variations and the distance of the welding points on the strength of the welded joints in stainless steel. Based on the results of the test data obtained, it shows that a voltage of 1.75 V produces an electric power of 6317.88 Watts and a voltage of 2.20 V produces an electric power of 9249.93 Watts with a constant welding time of 2 seconds. The highest tensile strength is specimen D with a spacing of 10 mm and a voltage of 2.20 V, which is 14,765 N, while the lowest tensile strength is specimen C with a spacing of 30 mm and a voltage of 1.75 V, which is 10,224 N. At a current voltage of 1.75 Volts, the welding distance is 20 mm produced is 3490.17 Mpa and a current voltage of 2.20 Volts 20 mm welding distance produced is 3682.33 Mpa the results obtained the greater the current used, the greater the resulting tensile strength. The value of the elastic modulus is inversely proportional to the current strength and welding distance. This can be shown in the results of the tensile strength test data obtained, namely specimens with a current of 1.75 volts with a welding distance of 10 mm have a greater modulus value than specimens with a current of 2.20 volts with a welding distance of 10 mm.
Analisis Pengaruh Waktu Las dan Kuat Arus Spot Welding terhadap Kekuatan Tarik pada Stainless Steel 304 Taher, Bruce Heofilus; Rosehan, Rosehan; Lubis , Sobron Yamin
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i1.16388

Abstract

This study aims to find out how much electric current is right so that spot welding becomes more efficient and to find out which is the best way so that the welding results have good results. The type of research used in this study used a type of literature study. Preparation of tools and specimens with AWS D8.9. Based on the results of the test data obtained, it shows that the greater the welding current used, the strength of the resulting welded joint becomes stronger, in the results of the tensile strength test data obtained, namely specimens with a current of 2.28 volts have greater tensile strength results compared to 1.75 volt specimen if the time used is the same. Then the greater the welding time on the spot welding machine, the stronger the strength of the welded joints produced in the spot welding process, this can be shown in the results of the tensile strength test data obtained, namely specimens with 3 seconds of time have greater tensile strength results than with the specimen with a time of 1 second if using the same current strength. Lastly, the elastic modulus value is inversely proportional to the current and time used during welding, shown in the results of the tensile strength test data obtained, namely specimens with a current of 1.75 volts and a time of 1 second have a greater modulus value than specimens with a current of 2. 28 volts and 3 seconds time.
Studi Komparasi Pengaruh Kecepatan Potong Tinggi dan Konvensional terhadap Kekasaran Permukaan dan Waktu Proses Bubut Joachim, Daniel; Rosehan , Rosehan; Lubis , Sobron Yamin
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i1.16389

Abstract

The number of manufacturing industry growth in Indonesia is increasing over time. Based on the data obtained, the manufacturing industry in Indonesia recorded growth of 3.9% from July to August 2020. This study aims to analyze the effect of cutting speed on the surface roughness of S45C steel and to find out the production time for high speed cutting machining processes. This study used an experimental method, using a transverse/cylindrical turning method. Transverse turning is a lathe process when the cutting tool moves parallel or linear to the spindle axis. The test specimen will be machining starting with determining the independent parameters; feed (f) 0.2mm/rev, depth of cut (depth of cut) 0.1mm, length of cut (Lt) 100mm, then determine the dependent parameter by varying the speed of cut (Vc) starting from 125m/min to 625m/min. Based on the results of the test data obtained, it shows that (1) The higher the cutting speed, the lower the surface roughness value. This is caused by the process of plastic deformation and thixotropy phenomena. (2) The higher the cutting speed, the lower the cutting time. This is caused by the annealing phenomenon during the turning process.
Pengaruh Variasi Sudut Kampuh V Terhadap Kekuatan Sambungan Stainless Steel 316 pada Pengelasan Tungsten Inert Gas Eduar, Dionisius; Rosehan, Rosehan; Lubis , Sobron Yamin
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i1.16411

Abstract

This study aims to determine the effect of variations in the V seam angle with TIG welding on the strength of the welding joints in each 316 stainless steel specimen and to find out how much the strength value of the welding joints is in stainless steel 316 after a tensile test is carried out. Types of research methods and data collection will start from 316 stainless steel plate welding with TIG welding. Welding will be carried out with a variation of the V seam angle of 30o, 45o, and 60o at each 120 A welding current and 15L/min argon discharge. After welding, the stainless steel will be cut according to ASTM E8 standard sizes and followed by a tensile test to determine the effect of variations in seam angles on the strength of the welded joints. Based on the results of the test data obtained, it shows that (1) the tensile stress value is directly proportional to the strain. The greater the tensile stress value, the greater the strain value will be. (2) The results of the tensile test show that the greater the seam angle, the higher the resulting tensile stress. The highest tensile strength was the specimen with a seam angle of 60o which was 511.4 Mpa, while the lowest tensile strength was the specimen with a seam angle of 30o which was 378.2 Mpa. (3) The results of the tensile test show that the greater the seam angle V, the greater the tensile stress so that the strain is also greater. The highest strain for specimens with a seam angle of V 60o is 7.9, while the lowest strain is for specimens with a seam angle of V 30o which is 2.9. (4) The results of the calculation of tensile stress and strain obtained the highest modulus of elasticity for the V 60o seam corner specimen, namely 15358.358, while the lowest value was for the V 30o seam corner specimen, namely 12629.189.
Pengaruh Variasi Parameter Proses Pembubutan Poros untuk Menghasilkan Kondisi Pemotongan Ekonomik dan Kondisi Pemotongan Produktif Sunardi, Edo; Lubis , Sobron Yamin; Rosehan , Rosehan
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i1.16414

Abstract

This study aims to find out how to determine the optimal shaft turning process parameters to produce minimum production costs and maximum production quantities, then to determine the optimal shaft turning process parameter values to produce minimum production costs and maximum production quantities in this study. In this study, an experimental research method was used which began with making working drawings of the shaft up to the turning process. Based on the results of the test data obtained, it shows that , the conclusions obtained include: The greater the value of the cutting speed used, the machining time will shorten. This can be proven by an example using the same feed, namely 0.25 mm/r. The greater the value of the feed used, the machining time will be shortened. This can be proven by an example using the same cutting speed of 180 m/min. In the use of the parameter roughing cutting speed of 180 m/min and finishing cutting speed of 251 m/min. The greater the value of the cutting speed used, the lower the surface roughness value.
Analisa Keausan Mata Pahat Kardiba dan Kedalaman Potong pada Proses Milling Baja SKD 11 Hidayat, Ega Prasetya; Lubis , Sobron Yamin; Rosehan, Rosehan
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i1.16416

Abstract

Not all machining processes are carried out using a CNC (Computer Numerical Control) system, but are started by using conventional machines that do not require a high level of accuracy. In accordance with the advantages it has for product accuracy, most CNC systems are intended for finishing processes. The level of surface roughness of a product is indeed adjusted to the usefulness of the product itself, but it cannot be denied that the better the quality produced, the higher the selling value of the product. This study aims to determine the effect of variations in depth of cut on the wear value of the EndMill Carbide chisel on the SKD 11 steel material used in the manufacture of Dies. This study used a literature study type method, research procedures, first material preparation, second specimen machining procedure, recorded cutting time, looked at the surface of the tool after the cutting process was carried out using a microscope, determined the condition of the tool damage and then re-cut until the tool could not be used again or wear has reached 0.3 mm, then record the cutting length every 5 minutes of cutting and finally data analysis. Based on the results of the test data obtained, it shows that the wear of the carbide endmill (VB) chisel blade from the comparison of machining time and feed rate has a graph, namely if the cutting time is longer, namely 30 minutes. The higher the cutting length, the faster the wear value occurs and vice versa the lower the cutting length value, the smaller the wear value achieved. The type of endmill carbide cutting tool wear that occurs is flank wear.
Pengaruh Kecepatan Potong terhadap Kekasaran Permukaan Cetakan pada Mesin Milling CNC Thomas, Felix; Lubis , Sobron Yamin; Rosehan , Rosehan
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i1.16417

Abstract

This study aims to determine the appropriate cutting speed in the milling process to produce good die surface roughness on 6061-T6 aluminum workpieces and to determine the effect of the cutting speed parameter of 30-50 mm/minute on surface roughness. Types of research methods and data collection will begin through a literature study process, by making working drawing designs then making chisel grooves and calculating VC and other parameters, followed by the milling process. Based on the results of the test data obtained, it shows that (1) Based on the graph obtained from the data table, the cutting speed (Vc) from the comparison of the base and wall between the core and cavity has where in this position the cutting speed (Vc) is 50 mm/min, which is the cutting speed (Vc) is the most optimal with engine speed (n) 1592.36 Rpm, Infeed speed (Vf) 636 mm/rev, and a constant Depth Of Cutting at 0.5. (2) The conclusion of this cutting speed (Vc) is that a high cutting speed will take faster machining time and have smoother surface roughness. (3) High cutting speed also does not justify any cutting speed. High speed must have a smooth surface roughness result. (4) Determine the characteristics of the material and then determine the right tool eye.
Analisis High Density Polyethylene Berserat Bambu terhadap Kekuatan Tarik dengan Variasi Temperature Melting Komposit Polimer Hutagaol, Laksana Putra; Lubis , Sobron Yamin; Siahaan, Erwin
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 1 (2023): April 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i2.16418

Abstract

This study aims to determine the effect of temperature on the tensile strength of polymeric materials that can have the strength used for HDPE with bamboo fibers. This study uses research methods and data collection will discuss starting from the manufacture of recycled HDPE plastic with bamboo fiber, then a Tensile test and Bending Test will be carried out to see the strength of the recycled results. The HDPE recycling process begins with collecting used plastic bottle caps made from HDPE which will be crushed before being put into the Hot Press Machine. Furthermore, the results of the crushing are put into the Hot Press Machine to be recycled into Panel Board Furniture. Based on the results of the test data obtained, it shows that (1) Variations in the addition of bamboo fiber particles to HDPE specimens affect the physical properties which causes the specimens to have a greater elastic modulus value than specimens without the addition of bamboo fiber particles to HDPE. This causes the stress value on the specimen to be greater, and the strain value to be smaller. (2) Pullouts are present in all types of specimens tested. Tensile which can be interpreted as a bond between the reinforced matrix and the matrix is not good or the bond between the bamboo fibers and the HDPE plastic is not fused. (3) The results of the tensile test show that the greater the temperature heated, the weaker the tensile strength will be. thus, the lower the temperature, the stronger the value of the tensile strength. This can be seen from the data from the tensile test results of the HDPE specimens.