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The Effect of Exposure Time Per Layer on Dimensional Accuracy and Flexural Strength of 3D Printed Denture Bases Sumitro, Sumitro; Putra, Kriswandy; Nasution, Nabila Rifani; Tambunan, Nur Aini Putri Nauli Br
JURNAL INOVASI PENDIDIKAN DAN SAINS Vol 7 No 1 (2026): April
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Universitas Nahdlatul Wathan Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51673/jips.v7i1.2795

Abstract

Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM)-based 3D printing technology is widely used in the manufacture of denture bases due to its precision and efficiency. However, the quality of the printed results is greatly influenced by printing parameters, especially the exposure time per layer that plays a role in the polymerization process of photopolymer resin. This study aims to analyze the effect of exposure time per layer on the dimensional accuracy and flexural strength of denture bases fabricated using Open System 3D Printing technology. This laboratory experimental study used a post-test only control group design. Denture bases were printed using an open system with exposure time variations of 4.5, 5, and 5.5 seconds, and compared with Close System 3D Printing and heat-polymerized acrylic resin (RAPP). Dimensional accuracy was measured in length, width, and height parameters, while flexural strength was tested using the three-point bending test method. Statistical analysis was performed using Welch's ANOVA test and Tukey's extended test (α = 0.05). The results showed that exposure time per layer had a significant effect on dimensional accuracy and flexural strength (p = 0.000). In the open system, the highest length accuracy value was obtained at an exposure time of 5.5 seconds (64.99 ± 0.07 mm), followed by 4.5 seconds (64.98 ± 0.09 mm) and 5 seconds (64.94 ± 0.05 mm). The highest flexural strength value in the open system was obtained at an exposure time of 4.5 seconds (68.90 ± 1.27 MPa), followed by 5.5 seconds (67.29 ± 1.49 MPa) and 5 seconds (66.08 ± 2.32 MPa). The closed system group showed the highest flexural strength value (90.61 ± 2.72 MPa), while RAPP was 73.76 ± 3.60 MPa. It was concluded that the exposure time setting per layer plays an important role in optimizing the dimensional accuracy and mechanical properties of 3D printed denture bases
The Effect of Curing Time on the Impact Strength of Resin Denture Bases Made by 3D Printing Techniques Putra, Kriswandy; Fransisca, Wennie; Tambunan, Nur Aini Putri Nauli Br
JURNAL INOVASI PENDIDIKAN DAN SAINS Vol 7 No 1 (2026): April
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Universitas Nahdlatul Wathan Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51673/jips.v7i1.2799

Abstract

Advances in additive manufacturing have enabled the fabrication of denture bases using three-dimensional (3D) printing technology; however, the mechanical properties of the resulting materials, particularly impact strength, are highly influenced by post-processing parameters such as curing time. This experimental laboratory study aimed to evaluate the effect of different curing time variations on the impact strength of 3D-printed denture base resin and to compare its performance with that of heat-polymerized acrylic resin (HPAR). A post-test only control group design was employed, in which specimens were divided into four groups consisting of 3D-printed resin with curing times of 4.5, 5.0, and 5.5 seconds, and a control group fabricated from HPAR. The results demonstrated that the 3D-printed resin cured for 5.0 seconds exhibited the highest mean impact strength (1.56 ± 0.14 kJ/m²), followed by the 4.5-second group (1.47 ± 0.09 kJ/m²), while the lowest value was observed in the 5.5-second curing group (1.28 ± 0.23 kJ/m²). In contrast, the HPAR group showed substantially higher impact strength than all 3D-printed resin groups, with a mean value of 2.99 ± 0.97 kJ/m². These findings indicate that curing time optimization significantly affects the impact strength of 3D-printed denture base resin; nevertheless, heat-polymerized acrylic resin remains superior in terms of mechanical toughness for denture base applications