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Evaluasi Kapasitas Tanki Mixing Sebagai Constraint Utama dalam Perencanaan Produksi Infusan Adi Setiawan Saputra; Gilang Adi Winahyu; Rizky Nasrullah; Tiaradia Ihsan
Reslaj: Religion Education Social Laa Roiba Journal Vol. 8 No. 2 (2026): RESLAJ: Religion Education Social Laa Roiba Journal
Publisher : Intitut Agama Islam Nasional Laa Roiba Bogor

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47467/reslaj.v8i2.10627

Abstract

In the infusion industry, when the capacity of processes is not balanced, it often creates production bottlenecks, especially if the mixing tank's capacity does not match the daily demand. Mixing is a key step because it prepares the large volume of solution needed for the filling process. If the mixing stage has limited capacity, it can lead to lower production output, more work-in-process inventory, and delays in meeting the production schedule. This study looks at how the mixing tank's effective capacity is the main limiting factor in the infusion production system. It uses capacity planning and the Theory of Constraints (TOC) to evaluate this. The results show that the mixing tank can only handle about 2,000 liters per day, while the daily demand is 3,000 liters, creating a backlog of 1,000 liters per day and causing downstream processes to operate at less than 70% efficiency. After making changes such as reducing cleaning time, speeding up transfer times, and reorganizing batch scheduling, the mixing capacity increased to 3,000 liters per day. This removed the bottleneck without needing extra investment. These results show that using TOC-based process improvements can help boost capacity, keep production running smoothly, and reduce the risk of missing delivery deadlines in the batch-based infusion industry.
Analysis of the Effectiveness of the Romaco Killian KTP 720X Machine Using the Overall Equipment Effectiveness Method at PT XYZ Mutiara Handayani; Yulia Nuraeni; Wawan Wijaya Kusumah; Tiaradia Ihsan
Jurnal Ilmiah Multidisiplin Indonesia (JIM-ID) Vol. 5 No. 01 (2026): Jurnal Ilmiah Multidisplin Indonesia (JIM-ID), January 2026
Publisher : Sean Institute

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

The effectiveness of production machinery is one of the key factors determining the success of manufacturing processes, particularly in the pharmaceutical industry, which demands high accuracy and consistent product quality. PT XYZ utilizes the Romaco Killian KTP 720X as one of its main machines in the tablet compression process. However, during the period from January to September, the machine's production output did not meet the company’s target. This condition highlights the need for a systematic evaluation of the machine’s performance. This study was conducted using the Overall Equipment Effectiveness (OEE) method, a comprehensive indicator used to assess machine effectiveness based on three main components: availability, performance, and quality. Production data were collected through direct observation, company documentation, and interviews, covering loading time, downtime, operation time, actual output, number of defective products, and the machine’s ideal cycle time. The results show that the machine’s average availability was 68.00%, performance was 29.14%, and the quality rate reached 99.11%. These components generated an OEE value of 19.52%, which is significantly below the international standard of 85% established by the Japanese Institute of Plant Maintenance (JIPM). The low OEE value is primarily attributed to the performance component, which falls far below the required standard, indicating that the machine does not operate at its ideal speed. These findings underscore the need to improve process efficiency, optimize machine speed settings, and evaluate operational procedures to enhance machine performance and ensure the achievement of the company's production targets.