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A Product Layout Design For Finished Goods Warehouse Of Instant Noodle Industry Using Systematic Layout Planning (SLP) Method Asep Hermawan; Dedy Setyo Oetomo
SAINTEKS : Jurnal Sain dan Teknik Vol. 8 No. 01 (2026): Maret
Publisher : Universitas Insan Cendekia Mandiri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37577/sainteks.v8i01.992

Abstract

Warehouse layout optimization in the food manufacturing industry remains a critical yet underexplored challenge, particularly for multi-product operations with heterogeneous storage requirements and high-throughput demands. Previous studies have predominantly focused on single-criterion evaluations or general industrial settings, leaving a notable gap in the application of comprehensive, multi-criteria Systematic Layout Planning (SLP) frameworks to finished goods warehouses in the food sector. This study addresses that gap by designing an optimal product layout for a finished goods warehouse in an instant noodle manufacturing facility with an annual production capacity of 20 million units. The SLP method was implemented through six structured phases: activity relationship analysis, space requirements determination, relationship and space diagram construction, alternative layout generation, and weighted multi-criteria quantitative evaluation. Three layout alternatives were systematically assessed using criteria encompassing material handling efficiency, space utilization, operational flexibility, and implementation cost. The U-shaped layout emerged as the optimal design, attaining the highest weighted evaluation score and demonstrating substantial reductions in material handling distance and operational cost relative to conventional linear configurations. The findings confirm that the SLP method provides a robust and replicable framework for warehouse layout optimization in multi-product food manufacturing environments, offering actionable guidance for facility planners confronting analogous operational constraints.
Techno-economic analysis of solar photovoltaic integration as partial substitution of captive coal-fired power in nickel smelters Dedy Setyo Oetomo; Asep Hermawan
SAINTEKS : Jurnal Sain dan Teknik Vol. 8 No. 02 (2026): September
Publisher : Universitas Insan Cendekia Mandiri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37577/sainteks.v8i02.1132

Abstract

The Indonesian nickel processing industry, concentrated in the Morowali (Central Sulawesi) and Obi Island (North Maluku) industrial parks, currently relies on captive coal-fired power plants (PLTU captive) to supply approximately 76% of its electricity demand. This dependency creates a structural barrier to decarbonization and exposes nickel exporters to forthcoming carbon border adjustment mechanisms (CBAM) in major destination markets. This study evaluates the techno-economic feasibility of integrating a 200 MWp ground-mounted photovoltaic (PV) plant coupled with an 80 MWh Battery Energy Storage System (BESS) as a partial substitute for captive coal generation in a representative nickel pyrometallurgical smelter (350,000 ton NPI/year, 132 MW captive load, 1,056 GWh/year electricity demand). The analysis combines solar resource assessment using long-term Global Horizontal Irradiation (GHI) data from the Global Solar Atlas (4.85–4.95 kWh/m²/day for the study locations), Levelized Cost of Energy (LCOE) calculation, and capital budgeting using NPV, IRR and Payback Period. Results show that the proposed configuration generates 279.0 GWh/year (substituting 26.4% of smelter consumption), with a total CAPEX of USD 197.76 million and LCOE of USD 0.0944/kWh (IDR 1,510/kWh). The avoided CO? emission reaches 237,155 tons/year. Although the project is not feasible under the current Indonesian carbon price (USD 2/ton, NPV negative), feasibility is achieved at carbon prices of USD 50/ton or above (NPV USD 19.84 million, IRR 11.33%) and becomes highly attractive at CBAM-equivalent USD 70/ton (NPV USD 61.34 million, IRR 14.01%, Payback Period 6 years 8 months). Sensitivity analysis identifies carbon price and PV CAPEX as the most influential variables. The study confirms that PV-BESS substitution is a strategically viable decarbonization pathway when supported by carbon pricing reform and ESG-aligned financing