OPERATION EXCELLENCE: Journal of Applied Industrial Engineering
Vol 13, No 3, (2021): OE November 2021

Peningkatan Produksi Plastik Injection dengan Analisis Overall Equipment Effectiveness dan Single Minute Exchange of Dies

Supriyati Supriyati (Universitas Pelita Bangsa, Cikarang Bekasi, Jawa Barat)
Tri Ngudi Wiyatno (Universitas Pelita Bangsa, Cikarang Bekasi, Jawa Barat)
Heru Darmawan (Universitas Pelita Bangsa, Cikarang Bekasi, Jawa Barat)



Article Info

Publish Date
30 Nov 2021

Abstract

The automotive industry is a mainstay because it has a contribution to the national economy. To maintain existence and survive in the midst of intense competition, every industry must be able to continuously improve the quality and performance company in general. Plastic injection manufacturing companies for automotive components are experiencing a decline in machine performance. Machine performance is related to losses that occur in the company. To find out the cause of a decline in machine performance, research is carried out by identifying processes, outputs, losses that occur and taking other actions if needed. Results of OEE calculation analysis, machine 7 has the lowest performance of a total of 8 machines. Low OEE value is influenced by availability, performance, and quality, of three components, the lowest average availability value is only 90%, machine 7 OEE is 81%. Factors affecting OEE are low because the value of availability is low. After analyzing with fishbone diagram, the cause of low availability is due to machine and method factors. Improvement to machine 7 using the SMED method showed a decrease in setup time by 36%, while improvements were made by changing setup flow, replacing machine components, and purging process. Impact of improvements increased availability by 96%, performance, and quality by 99%, while machine efficiency/OEE increased by 93,98%.

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Journal Info

Abbrev

oe

Publisher

Subject

Decision Sciences, Operations Research & Management

Description

The aim of Operations Excellence: Journal of Applied Industrial Engineering (OE Journal) is to publish theoretical and empirical articles that are aimed to contrast and extend existing theories, and build new theories that contribute to advance our understanding of phenomena related with industrial ...