OPSI
Vol 15, No 1 (2022): ISSN 1693-2102

Analysis of Total Productive Maintenance (TPM) Application Using Overall Equipment Effectiveness (OEE) and Six Big Losses on Disamatic Machine PT. XYZ

Musyafa'ah Musyafa'ah (Program Studi Teknik Industri, Fakultas Teknik, Universitas Jendral Soedirman)
Amanda Sofiana ((Scopus ID: 57190292768) Universitas Jendral Soedirman)



Article Info

Publish Date
18 Jun 2022

Abstract

PT. XYZ is a manufacturing company which engages in Defense and Commercial. One of the machines used is a disamatic machine which is a machine that produces shoulder components for railway tools. This machine is an old machine, so that problems that arose on the production floor were often caused by the cessation of the process on the production floor due to machines stuck, machines damaged, or machines not running properly so that it can reduce the machines productivity. The method used in analyzing this problem is by calculating the value of Overall Equipment Effectiveness (OEE) and Six Big Losses to identify the performance of industrial machines. From the results of data processing, the OEE value owned by PT. XYZ is 61.94%. This value is still below the ideal value standard set by JIPM, which is 85%. The factor which influenced the lower OEE value was the low-efficiency performance, which is 68.29%. Based on the calculation of Six Big Losses, the most dominant loss causing a decrease in machine effectiveness was reduce speed losses, which is 42.38%. This factor was analysed by Pareto and fishbone diagram. The result of this study can be useful for the company to increase their productivity which will increase their profits.

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Journal Info

Abbrev

opsi

Publisher

Subject

Industrial & Manufacturing Engineering

Description

Jurnal OPSI adalah Jurnal Optimasi Sistem Industri yang diterbitkan oleh Jurusan Teknik Industri UPN “Veteran” Yogyakarta sebagai wahana publikasi hasil karya ilmiah, penelitian rekayasa teknologi di bidang Teknik Industri, Sistem Industri, Manajemen Industri dan Teknologi ...