Journal Industrial Servicess
Vol 8, No 2 (2022): October 2022

Improving the efficiency of material transfer system using Value Stream Mapping (VSM): A case study in the shoe industry

Yuliani Fauziah (Department of Industrial Engineering, Bina Bangsa University)
Erik Odi Wijaya (Master of Industrial Engineering, Universitas Mercu Buana)
Indra Setiawan (Department of Production and Manufacturing Engineering, ASTRA Polytechnic)
Bayu Hari Nugroho (Master of Industrial Engineering, Universitas Mercu Buana)



Article Info

Publish Date
29 Oct 2022

Abstract

This research was conducted in one of the shoe industries in Indonesia, which has a problem with material buildup in production material storage. The buildup of material can cause the production material transfer system less efficient. The research aims to identify waste in the production material transfer process using current state value stream mapping (VSM), recommend improvement strategies using future state VSM, and design a more efficient production material transfer system. First, we develop a causal loop diagram because it can map the problem. Then, we identify and fix the problem through value stream mapping for more efficient use of resources. The waste identified in the current state value stream mapping consists of waste of over-processing, waste of motion, and waste of useless transportation. In the future-state VSM, the lead time of the material transfer process is reduced by 840 seconds or 14 minutes, the cycle time of the material transfer process is reduced by 731 seconds or 12 minutes, the area needed is reduced by 43.2-meter square, and the total workforce reduced to two people. A 4-hour material transfer system is recommended as a more efficient production material transfer system.

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Journal Info

Abbrev

jiss

Publisher

Subject

Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Industrial & Manufacturing Engineering Mechanical Engineering Transportation

Description

Jurnal Industrial Servicess merupakan wadah bagi peneliti untuk publikasi jurnal hasil penelitian yang ruang lingkupnya melingkupi: Logistics & Supply Chain Management Operations Research Quality, Reliability, and Maintenance Management Data Mining & Artificial Intelligence Production Planning & ...