Spektrum Industri
Vol. 22 No. 2 (2024): Spektrum Industri - October 2024

Enhancing Pharma Manufacturing Efficiency: Integrating Lean Six Sigma and Fuzzy FMEA for Waste Reduction

Kusumawardani, Rindi (Unknown)
Widyatmoko, Adiyodha Ayudha (Unknown)



Article Info

Publish Date
30 Oct 2024

Abstract

In pharmaceutical manufacturing, inefficiencies such as waiting times, excessive material usage, and packaging defects can significantly impact productivity and quality. This study adopts a Lean Six Sigma approach, integrating lean manufacturing and six sigma methodologies, to systematically address these challenges. Through Process Activity Mapping (PAM), it was determined that value-added (VA) activities account for approximately 63% of total production activities, while non-value-added (NVA) and essential non-value-added (ENVA) activities contribute about 34% and 4%, respectively. Critical waste was identified using the genba shikumi method, followed by Failure Modes and Effects Analysis (FMEA) to determine Risk Priority Numbers (RPNs). Fuzzy logic was applied to prioritize the suggested improvements for more accurate risk assessments. Key recommendations based on Fuzzy RPN rank include, enhancing bulk product quality before printing, implementing rigorous inspections of the printing process, optimizing machine utilization, and adjusting production schedules using the Shortest Processing Time (SPT) method.

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Journal Info

Abbrev

spektrum

Publisher

Subject

Decision Sciences, Operations Research & Management Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology

Description

Spektrum Industri ISSN 1693-6590(print); ISSN 2442-2630(online) is a Journal that publish scientific articles in the science scope related to engineering and/or industrial management both research and theoretical. Literature review will be considered if it is written by an ...