IT For Society : Journal of Information Technology
Vol 9, No 2 (2024)

Design of Web-based Monitoring System to Measure Overall Equipment Effectiveness (OEE) on Steel Wire Drawing Machine

Hanif, Ibadurrahman (Unknown)
Bukhori, Iksan (Unknown)
Rachmat, Rudi Surahdi (Unknown)



Article Info

Publish Date
18 Jul 2025

Abstract

  Abstract-Optimizing production effectiveness is vital for competitiveness in modern manufacturing. One approach to minimizing waste is known as the Six Big Losses. A key tool for identifying these losses and assessing production efficiency is Overall Equipment Effectiveness (OEE), which requires complete and reliable data for accurate calculation. This study presents a web-based OEE monitoring prototype using automated data recording and processing, tested on a steel wire drawing machine at XYZ LLC. The system incorporates an inductive proximity sensor, pulse meter, counter meter, and a PC, with Node-RED handling data collection and transmission to a server for real-time visualization. Testing showed 100% accuracy in speed measurement and product counting, with an average latency of 415.55ms. OEE values slightly decreased from 55% (manual recording) to 53.5% (automated). The prototype effectively delivers accurate, real-time OEE data with an interactive interface, showcasing its potential for manufacturing applications.

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Journal Info

Abbrev

Itforsociety

Publisher

Subject

Computer Science & IT

Description

IT For Society (ISSN 2503-2224); E-ISSN 2527-595X) is a biannual peer-reviewed journal published by President University. The journal has a scope relevant and related (but not limited) to information technology and information ...