Jurnal Teknik Indonesia (JU-TI)
Vol. 4 No. 01 (2025): Jurnal Teknik Indonesia (JU-TI) 2025

Carbon Accounting at the Shop-Floor: The Integration of Real-Time Energy Monitoring, Process Modeling and LCA for Net-Zero Targets

Chukwumuanya Emmanuel Okechukwu (Unknown)
Okpala Charles Chikwendu (Unknown)
Udu Chukwudi Emeka (Unknown)



Article Info

Publish Date
22 Sep 2025

Abstract

Achieving net-zero emissions in manufacturing requires operational-level methods that are capable of capturing energy use and carbon intensity with high resolution. Traditional carbon accounting and Life Cycle Assessment (LCA) approaches often lack the temporal granularity required to guide shop-floor decisions. This study introduces a framework that integrates real-time energy monitoring, process modeling, and dynamic LCA to support decarbonization strategies in production environments. The framework was applied to three case studies: CNC machining, injection molding, and additive manufacturing. Results showed that non-productive energy accounted for 18–35% of total consumption, but targeted optimization reduced energy use by 12–23% and emissions by 10–23%. Dynamic LCA improved accuracy, lowering uncertainty by 14–16% compared to static methods. These findings demonstrate that shop-floor-focused carbon accounting can directly contribute to net-zero targets by linking real-time data with sustainability outcomes. The framework not only provides immediate efficiency gains, but also advances Industry 4.0 by embedding carbon intelligence into digital manufacturing systems. Future research should extend validation to energy-intensive sectors and explore integration with digital twins for comprehensive decision support

Copyrights © 2025






Journal Info

Abbrev

juti

Publisher

Subject

Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Electrical & Electronics Engineering Engineering

Description

Jurnal Teknik Indonesia (JU-TI) is published by the SEAN Institute. Jurnal Teknik Indonesia is a journal that contains scientific articles resulting from research, research and trials from researchers to be published as a reference for other researchers. The scope of the Jurnal Teknik Indonesia ...