Industrika : Jurnal Ilmiah Teknik Industri
Vol. 9 No. 4 (2025): Industrika: Jurnal Ilmiah Teknik Industri

Optimalisasi Pengendalian Kualitas Jok Kernet dengan Peta Kendali dan 5S Menuju Zero Defect di UMKM AB

Hartono, Muhammad Ragil (Unknown)
Sutrisno, Sutrisno (Unknown)
Arifin, Jauhari (Unknown)
Winarno, Winarno (Unknown)



Article Info

Publish Date
11 Oct 2025

Abstract

The rapid advancement of technology in the industrial sector continues to evolve, requiring companies to remain competitive, including in the production of kernet seats. This study aims to improve the quality of kernet seat products at UMKM AB through the implementation of control charts, fishbone diagrams, and the 5S method. Based on control chart analysis, the average defect rate before improvement was 6.8 units per batch, with an upper control limit (UCL) of 12.1 and a lower control limit (LCL) of 1.46. After implementing quality control methods, the defect rate decreased to 3.2 units per batch, reflecting a 52.9% reduction. The fishbone diagram analysis identified the primary causes of defects, including suboptimal machine conditions (40%), insufficient worker skills (30%), material quality (20%), and unstandardized production methods (10%). Meanwhile, the implementation of the 5S method proved to enhance work efficiency, maintain workplace cleanliness, and optimize production time. Based on these findings, it is recommended that UMKM AB conduct regular machine maintenance, improve worker training, and carry out periodic audits on the implementation of the 5S method to ensure consistent and sustainable results. Keywords: 5S, Control, Control Chart, Quality, SMEs

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Journal Info

Abbrev

indstrk

Publisher

Subject

Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Industrial & Manufacturing Engineering

Description

INDUSTRIKA is a research journal which facilitates the publication of scientific articles in the field of Industrial Engineering. The published articles in INDUSTRIKA can be the result of research and literature review. Some of the topics are including: Business and strategy; decision analysis ...