Jurnal Sistem dan Manajemen Industri
Vol. 9 No. 2 (2025): December

Comparative analysis of optimization methods for cut order planning in apparel manufacturing

Yulison Herry Chrisnanto (Universitas Jenderal Achmad Yani)
Julian Evan Chrisnanto (Universitas Padjadjaran)
Jeremia Oktavian (Hokkaido University)



Article Info

Publish Date
25 Dec 2025

Abstract

This study seeks to address the complicated optimization challenge inherent in cut order planning (COP) in the clothing manufacturing business, emphasising fabric consumption, computational economy, and production accuracy. Three optimization approaches were compared: adaptive heuristic scoring optimizer (AHOPS), hybrid metaheuristic optimization with simulated annealing (HIMOSA), and gradient-based penalty-driven (GBPD). The results show that the GBPD method achieved the highest fabric utilization (87.13%), the fewest amount of fabric layers (12), and the maximum computational efficiency (0.022 seconds), significantly outperforming both conventional methods and alternative advanced approaches. AHOPS and HIMOSA, on the other hand, required more layers (15) and produced lower fabric utilization (around 69.70%), with HIMOSA demonstrating noticeably greater computational needs (0.527 seconds). The adaptive heuristic scoring mechanism and the combination of gradient descent and machine learning predictions, which successfully handled the combinatorial difficulties of COP, are responsible for GBPD's exceptional performance. These results offer useful information to manufacturers looking for scalable, effective optimization solutions. They also point to potential avenues for future research, such as extending the applicability of GBPD to more intricate production scenarios and further honing machine learning models for increased efficiency and adaptability.

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Journal Info

Abbrev

JSMI

Publisher

Subject

Engineering Industrial & Manufacturing Engineering Transportation

Description

This journal aims to publish the results of research in the field of Industrial Engineering is published twice a year, managed by the University of Serang Raya. The scope of Sciences covers Operations Research, Manufacturing System, Industrial Management, Ergonomics and Work System, Logistics and ...