International Journal of Marine Engineering Innovation and Research
Vol. 10 No. 4 (2025)

Experimental Optimization of R-134a Refrigerant Charge in a Retrofitted Dual Function Refrigeration System for Marine Engineering Applications

Benedicta Dian Alfanda (Departement of Marine Engineering, Shipbuilding Institute of Polytechnic Surabaya, Surabaya, 60111, Indonesia)
George Endri Kusuma (Departement of Sustainable Energy Engineering Technology, Surabaya, 60111, Indonesia)
Zulfa Maulana (Departement of Engineering, PT Dok Warisan Pertama (PAX OCEAN), Brigjen Katamso, Tanjung Uncang, Batu Aji, Batam, Indonesia, 29424)
Ratna Muninggar (Departement of Marine Engineering, Shipbuilding Institute of Polytechnic Surabaya, Surabaya, 60111, Indonesia)



Article Info

Publish Date
20 Dec 2025

Abstract

This paper presents an experimental optimization of R-134a refrigerant charge mass in a retrofitted dual function vapor-compression refrigeration system designed to operate in Air-Side (AHU) and Water-Side (Water Chiller) modes. The system was evaluated after retrofit by testing four charge levels—399.5 g (85%), 423.0 g (90%), 446.5 g (95%), and 470.0 g (100%)—under multiple operating conditions: three fan speeds for AHU mode and chilled-water flowrates of 6 8 L/min for chiller mode. Performance was quantified using evaporator capacity Qevap, condenser heat rejection Qcond, compressor electrical power (PcompP_{comp}Pcomp), coefficient of performance (COP), and energy efficiency ratio (EER). The results show that the optimal charge is mode- and objective-dependent. In AHU mode, the maximum cooling capacity was obtained at 470 g (100%), reaching Qevap=4.58 kW, while the highest COPactual=3.1234 occurred at 423 g (90%), accompanied by the lowest AHU compressor power Pcomp=1.722 kW). In Water-Side mode, the highest cooling capacity was achieved at 446.5 g (95%), with Qevap=5.141 kW at 6 L/min, whereas the best energy-utilization outcome occurred at 470 g (100%) and 6 L/min, yielding EER = 2.888 with the lowest chiller compressor power Pcomp=1.6524 kW). Overall, the study provides a practical, mode-aware guideline for selecting refrigerant charge in retrofitted dual-function systems for marine engineering applications.

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Journal Info

Abbrev

ijmeir

Publisher

Subject

Automotive Engineering Control & Systems Engineering Decision Sciences, Operations Research & Management Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Physics Transportation

Description

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