International Journal of Industrial Engineering and Engineering Management
Vol. 7 No. 2 (2025)

The New Framework Maintenance Optimization Using Reliability Centered Maintenance-FMEA

Krisnaningsih, Erni (Unknown)
Kristiyanto, Gunawan (Unknown)
Dwiyatno, Saleh (Unknown)
Cahyadi, Dadi (Unknown)



Article Info

Publish Date
28 Dec 2025

Abstract

PT XYZ-Banten is the largest power generation company in Southeast Asia with a total output power of 3400 MW. The production process at PLTU XYZ is a continuous process. Of the 6 pumping machines that operate, if one of the machines or equipment is damaged or fails, the entire process will be stopped. Boiler Feed Pump (BFP) is the pump machine with the highest damage rate, with a percentage of 60% of all pumps located at PT XYZ-Banten. This research aims to optimize maintenance to increase reliability and minimize downtime on the BFP pump. The stages of the research with maintenance analysis using the Reliability Centered Maintenance (RCM)-FMEA method to identify the causes of failure, the impact caused, the category of damage, and the actions to be taken. The results with the Reliability Centered Maintenance (RCM)-FMEA method show that the most critical component is ARV with its task selection Condition Derect (CD) and the maintenance interval period for each component, including ARV 73 hours, Pipe 334 Hours, Mechanical Seal 960 hours, and Scooptube 1080 hours. Finally, the proposed improvements with 5W + 1H for more reliable and efficient maintenance optimization.  Management implications are expected to help companies prevent machine failures and determine other factors that cause these failures.

Copyrights © 2025






Journal Info

Abbrev

IJIEEM

Publisher

Subject

Industrial & Manufacturing Engineering

Description

International Journal of Industrial Engineering and Engineering Management (IJIEEM) is an open access scientific journal that publishes theoretical and empirical peer-reviewed articles, which contribute to advance the understanding of phenomena related with all aspects of Industrial Engineering and ...