Indonesian Journal of Innovation Studies
Vol. 27 No. 1 (2026): January

Silicone Turbidity Monitoring System Using IoT for Extruder Machine: Sistem Pemantauan Kekeruhan Berbasis Silikon yang Menggunakan IoT untuk Mesin Ekstruder

Andra Erlangga (Program Studi Teknik Elektro, Universitas Muhammadiyah Sidoarjo)
Arief Wicaksono (Program Studi Teknik Elektro, Universitas Muhammadiyah Sidoarjo)



Article Info

Publish Date
04 Apr 2026

Abstract

This study presents a real-time monitoring system for silicone turbidity in an industrial extruder process. General Background: Quality control in manufacturing processes requires accurate monitoring systems to prevent product defects caused by inconsistent material composition. Specific Background: In silicone coating processes, improper silicone-to-water ratios can result in sticky or overly slippery film surfaces. Knowledge Gap: Conventional monitoring methods rely on manual observation, which is inefficient and prone to human error. Aims: This research aims to design and implement an IoT-based turbidity monitoring system to ensure optimal silicone mixture conditions. Results: The system utilizes a turbidity sensor SEN0189 integrated with NodeMCU ESP8266, displaying data via LCD and ThingSpeak platform, successfully identifying optimal ratios between 1:20 and 1:25 and triggering alarms for abnormal conditions. Novelty: The integration of real-time turbidity sensing with IoT-based remote monitoring and automated alert system provides a digital solution for industrial quality control. Implications: This system supports efficient monitoring, reduces manual inspection, and contributes to digital transformation in manufacturing aligned with Industry 4.0 principles. Keywords: Silicone Turbidity, IoT Monitoring, NodeMCU ESP8266, Industrial Quality Control, Turbidity Sensor Key Findings Highlights Real-time detection distinguishes optimal and defective mixture conditions Remote visualization enables continuous supervision without physical presence Automated alert system signals deviations from predefined standards

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Journal Info

Abbrev

ijins

Publisher

Subject

Computer Science & IT Education Engineering Law, Crime, Criminology & Criminal Justice

Description

Indonesian Journal of Innovation Studies (IJINS) is a peer-reviewed journal published by Universitas Muhammadiyah Sidoarjo four times a year. This journal provides immediate open access to its content on the principle that making research freely available to the public supports a greater global ...