Industrika : Jurnal Ilmiah Teknik Industri
Vol. 10 No. 2 (2026): Industrika: Jurnal Ilmiah Teknik Industri

Implementasi Six Sigma untuk Meminimalisasi Reject Material Preform pada PT Z

Regista Ardea Pramesti (Universitas Singaperbangsa Karawang)
Sukanta Sukanta (Universitas Singaperbangsa Karawang)
Winarno Winarno (Universitas Singaperbangsa Karawang)



Article Info

Publish Date
22 Apr 2026

Abstract

The high rate of product defects (rejects) in the production process directly impacts the efficiency of PT Z, a company engaged in the production of Bottled Drinking Water (AMDK). PT Z encountered a reject rate of preform material reaching 4.07% in July 2023, equivalent to 352,875 defective units out of a total of 8,674,644 units produced. This study aims to reduce the reject rate of preform material by implementing the Six Sigma method using the DMAIC approach (Define, Measure, Analyze, Improve, and Control). The analysis was conducted using Pareto and fishbone diagrams to identify the root causes of defects, which include human, machine, and material factors. The results showed a decrease in DPMO from 194,927.79 to 46,803.66, an increase in Sigma Level from 2.52 to 3.23, and a reduction in the reject rate from 4.07% to 1.17%. These findings confirm that the Six Sigma approach is effective in identifying defect causes and significantly improving production process quality in the bottled water industry. Keywords: DPMO (Defects Per Million Opportunities), Quality Improvement, Reject Preform Material, Sigma Level, Six Sigma

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Journal Info

Abbrev

indstrk

Publisher

Subject

Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Industrial & Manufacturing Engineering

Description

INDUSTRIKA is a research journal which facilitates the publication of scientific articles in the field of Industrial Engineering. The published articles in INDUSTRIKA can be the result of research and literature review. Some of the topics are including: Business and strategy; decision analysis ...