Jurnal Teknik Industri Terintegrasi (JUTIN)
Vol. 9 No. 2 (2026): April

Implementasi Metode PDCA dalam Pengendalian Kualitas Produk Kerajinan Alat Musik Tradisional: Analisis Kecacatan dan Strategi Perbaikan Berkelanjutan

Ricky Elrangga Andriano (Universitas 17 Agustus 1945 Surabaya)
Putu Eka Dewi Karunia Wati (Universitas 17 Agustus 1945 Surabaya)



Article Info

Publish Date
10 Apr 2026

Abstract

This study examines the application of the Plan-Do-Check-Act (PDCA) method in an SME producing jimbe drums in Blitar, East Java, experiencing defect rate instability ranging from 4.92% to 6.21% during September 2025 – February 2026. Analysis was conducted using seven quality tools, including histogram, Pareto diagram, P-control chart, scatter diagram, and fishbone diagram. Key findings identified four dominant defect types: cracked wood (59.4%), hollow wood (21.2%), cracked paint (10.3%), and torn skin (9.1%), originating from four causal factors: human, material, method, and environment. Corrective actions implemented included standardization of the wood drying process for 2–3 weeks with turning every 4–6 hours, application of anti-pest insecticides post-turning, layered thin-coat painting technique, and controlled skin tension during installation. Post-implementation evaluation showed a significant defect rate reduction from an average of 5.46% to 3.61%, a 34.5% decrease. These results confirm that a PDCA approach integrated with seven quality tools can produce measurable improvements in skill-based handicraft industries.

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Journal Info

Abbrev

jutin

Publisher

Subject

Decision Sciences, Operations Research & Management Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Description

Jurnal Teknik Industri Terintegrasi merupakan jurnal yang dikelola oleh Program Studi Teknik Industri Fakultas Sains dan Teknologi Universitas Pahlawan Tuanku Tambusai yang menjebatani para peneliti untuk mempublikasikan hasil penelitian di bidang ilmu teknik dan teknik industri mencakup proses ...