Jurnal Polimesin
Vol 24, No 3 (2026): June

Design optimization and material selection of automotive bushing arms using FEA under acidic exposure

Ana Nur Oktaviani (Universitas Mercu Buana)
Dafit Feriyanto (Universitas Mercu Buana)
Haftirman Haftirman (Universitas Mercu Buana)
Supaat Zakaria (Politeknik Metro Johor Bahru)
Dedik Romahadi (Universitas Mercu Buana)
Hadi Pranoto (Universitas Mercu Buana)
SS Abdulmalik (Nigerian Army University)



Article Info

Publish Date
30 Jun 2026

Abstract

Bushing arms are critical automotive components that function as vibration dampers and load absorbers. The problem is that the bushing arm often fails due to several factors, including the use of inappropriate materials, poor road quality, lack of routine maintenance, and external factors such as extreme temperatures, exposure to corrosion, and excessive pressure. This study aims to optimize bushing arm design and material selection to improve durability and vibration-damping performance under acidic exposure conditions. Two rubber materials, Natural Rubber (NR) and Ethylene-Propylene Diene Monomer (EPDM), were evaluated for MPV-type vehicle bushing arms. Three design variations were developed and analyzed using hyperelastic Finite Element Analysis (FEA) to assess stress distribution, strain, deformation, and safety factor. The rubber specimens were fabricated by hot pressing at 180°C and 7 MPa, followed by immersion in 15% phosphoric acid at 65°C to evaluate chemical degradation. Mechanical characterization included tensile testing (ASTM D412), Shore hardness testing, and microstructural observation. The results showed that acid immersion reduced tensile strength by 20.44% for NR and 23.80% for EPDM, while elongation decreased by 38.3% and 17.43%, respectively. Hardness decreased by 19.2% for NR and 4.81% for EPDM. FEA results indicated that design C achieved the lowest deformation, reducing it by 51%, while design B reduced shear stress and von Mises stress by up to 70%. Based on the combined mechanical and simulation results, design B with NR material was selected as the preferred configuration.

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Journal Info

Abbrev

polimesin

Publisher

Subject

Automotive Engineering Control & Systems Engineering Engineering Materials Science & Nanotechnology Mechanical Engineering

Description

Polimesin mostly publishes studies in the core areas of mechanical engineering, such as energy conversion, machine and mechanism design, and manufacturing technology. As science and technology develop rapidly in combination with other disciplines such as electrical, Polimesin also adapts to new ...