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All Journal Sinergi International Journal of Advanced Technology in Mechanical, Mechatronics and Material (IJATEC) International Journal of Innovation in Mechanical Engineering and Advanced Materials

Hadi Pranoto

Universitas Mercu Buana

Author-ID : 3274606

Automotive Engineering Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering

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EFISIENSI POWER ENGINE TRUCK PERGERAKAN DINAMIS DENGAN MENGUBAH RATIO FINAL GEAR PADA TRUCK KAPASITAS 30 TON Hadi Pranoto
SINERGI Vol 19, No 1 (2015)
Publisher : Universitas Mercu Buana

Final Gear terdiri dari pinion gear dan ring gear, yang terletak di dalam differential atau gardan. Terdapat hubungan antara final gear pada pinion gear dengan efisiensi daya / power engine kendaraan atau truck. Daya/Power Engine pada truck dinyatakan dalam satuan hp dimana Power yang dibutuhkan kendaraan di pengaruhi oleh daya tahanan gelinding, daya tahanan udara, daya tahanan kelandaian, daya energi kinetis dan daya internal engine. Awal penelitian dimulai dengan pemilihan jenis pinion gear baik dari sisi harga, material, jumlah gigi, suku cadang dan kesesuaian dengan pasangannya. Dari hasil pemilihan tersebut ada 2 jenis dari 3 jenis pinion gear yang ada di pasaran dan 2 jenis tersebut menjadi sample penelitian. Yaitu jenis pinion gear dengan jumlah gigi 11 dan jumlah gigi 12. Sedangkan pasangannya yaitu ring gear dengan jumlah gigi 37. Dalam penelitian efisiensi power engine truck kapasitas 30 ton ini dikondisikan dengan 3 variasi grade jalan ( 4%, 6% dan 8%) dalam 3 kali pengujian. Dari hasil pengujian tersebut diperoleh hasil bahwa gigi pinion dengan jumlah 11 memiliki efisiensi power engine 68,5 %, sedangkan untuk gigi pinion jumlah 12 memiliki efisiensi power engine 65,1 %. Jadi kesimpulannya gigi pinion dengan jumlah 11 lebih efisien 3,4 % dibanding dengan gigi pinion dengan jumlah 12. Sehingga gigi pinion jumlah 11 mampu menghemat tenaga engine dan menghemat konsumsi bahan bakar engine.

The innovative design of automatic speed limiter device for trucks and buses based on road location analysis Hadi Pranoto; Abdul Mutalib Leman; Dafit Feriyanto; Andi Adriansyah; Abdi Wahab
SINERGI Vol 26, No 1 (2022)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2022.1.003

The increasing number of vehicles every year has led to the rising potential of vehicle accidents. In 2015, there were 556 fatalities from 6,231 accident cases occurred in Jakarta, through regulation of the Minister of Transportation Republic Indonesia No: 111 in 2015, it has been issued firm vehicle speed restrictions, but there is no positive impact because the speed limit of each vehicle cannot be done automatically by the highway location, so the need for innovation to design a tool that can meet these needs. The method in this research is developing a device that can break the flow of fuel quickly to hold the vehicle's speed with a Global Positioning System (GPS) as a trigger to drive the relay that has been installed on the engine. The results of this study are devices that have been installed in truck and bus engines capable of holding the speed. The result shows that the voltage has been calculated was at 10 km/h produce 1.2 volts, and the highest speed of 70km/h produce 10.7 Volt. GPS in speed limiter is also compared with the Map application. The result shows a slight difference either in latitude or longitude, where the smallest differences in latitude and longitude were about 0.00" and 0.05", respectively. In addition, the GPS speed limiter well performs to limit the speed of trucks and buses for 32 km/h in pedestrians, 58km/h on the highway and 52 km/h on a toll road.

COATING THICKNESS ANALYSIS OF DEPOSITED FeCrAl SUBSTRATE BY γ-AL2O3 THROUGH NiO-ELECTROPLATING Hadi Pranoto; Nurato Nurato; Dafit Feriyanto
SINERGI Vol 22, No 3 (2018)
Publisher : Universitas Mercu Buana

Nickel Oxide (NiO) have widely applied in industrial and automotive to forming oxide layer on the substrate due to it have high thermal stability and corrosion resistant. However, NiO was not directly diffused to the substrate via co-precipitation, spray-pyrolysis and sol-gel methods. Therefore, NiO-electroplating was performed in coating FeCrAl substrate by γ-Al2O3 powder. This method was conducted using various time of 15, 30, 45, 60 and 75 minutes, a current of DC power supply is 1.28A and sulphamate type solution. From the data shows that smallest surface roughness (Ra) of NiO-electroplating (EL) samples located at EL 30 min sample for 0.69 µm. Ra of raw material was lower than coated samples due to it performed by coating activity on the substrate. It supported by coating thickness analysis that treated samples has a higher coating thickness up to 11.3 µm. EDS analysis observed some elements on coated and uncoated samples such as Carbon (C) of 4.62-20.67%, Oxygen (O) of 6.16-19.62%, Nickel (Ni) of 6.76-25.14%, Iron (Fe) of 23.96-48.53%, Sodium (Na) of 2.21-9.95%, Chromium (Cr) of 7.97-15.59% and Aluminum (Al) of 2.17-3.12%. Those elements promote to develop a protective oxide layer on FeCrAl at a high temperature of 1000 0C.

PERFORMANCE AND EXHAUST GAS TEMPERATURE INVESTIGATION OF CERAMIC, METALLIC AND FeCrAl CATALYTIC CONVERTER IN GASOLINE ENGINE Hadi Pranoto; Dafit Feriyanto; Supaat Zakaria
SINERGI Vol 23, No 1 (2019)
Publisher : Universitas Mercu Buana

Catalytic converter (CATCO) and its effect on engine performance and exhaust gas temperature became an exciting field in automotive research. In this study purposed to compare existing CATCO which is ceramic and metallic with FeCrAl CATCO that treated with a combination of ultrasonic bath and electroplating technique in 30 minutes holding time (UB+EL 30 min). This study proposed to select an appropriate CATCO that used in a gasoline engine to increase the performance and to reduce the exhaust gas temperature as well as its potential to reduce the exhaust gas emission. Mitsubishi 4G93 conducted this analysis with 1.8 L and 10.5 compression ratio with a variable speed of 100, 2000 and 3000 rpm and different engine load of 10, 20 and 30%. The result shows that the FeCrAl CATCO was more useful to reduce fuel consumption up to 66.42% and increase torque up to 15.79% as well as reduce exhaust gas temperature up to 30.11% as compared to ceramic and metallic CATCO. It can be concluded that FeCrAl CATCO coated by UB+EL 30 min was recommended to increase engine performance and to reduce exhaust gas emission.

PROPOSE SAFETY ENGINEERING CONCEPT SPEED LIMITER AND FATIGUE CONTROL USING SLIFA FOR TRUCK AND BUS Hadi Pranoto; Andi Adriansyah; Dafit Feriyanto; Abdi Wahab; Supaat Zakaria
SINERGI Vol 24, No 3 (2020)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2020.3.009

In 2015, there were 55 deaths from 6,231 accident cases that occurred in Jakarta. A severe problem in Indonesia is the absence of a unique safety device in both commercial transport or personal vehicles and the very high complexity problem of human highways. Consequently, there are many traffic accidents caused by the negligence of the driver, such as driving a vehicle in a drunken, tired, drowsy, or over-limit speed. Therefore, it needs to be innovative using devices to increase speed but able to detect the level of tired or sleepy drivers. This paper tries to propose a concept of improving safety engineering by developing devices that can control the speed and level of safety of trucks and buses, named SLIFA. The proposed device captures the driver's condition by looking at the eyes, size of mouth evaporating, and heart rate conditions. Theses condition will be measured with a particular scale to determine the fatigue level of the driver. Some performance tests have been carried out on truck and bus with 122 Nm and 112 Nm torque wheels and 339 HP and 329 HP power values, respectively, and the minimum speed is 62 km/h. At a top speed of 70 km / h, the torque and power of the truck are 135Nm and 370HP, with average fuel consumption of 3.43 liters/km before SLIFA installation and average fuel consumption of 4.2 liters/km after SLIFA installation. SLIFA can be said to have functional eligibility and can cut fuel consumption by 81 percent.

Analysis of Fuel Injection Pressure Effect on Diesel Engine Combustion Opacity Value Andi Firdaus Sudarma; Hadi Pranoto; Mardani A. Sera; Amiruddin Aziz
International Journal of Advanced Technology Vol 1, No 1 (2020)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

The use of diesel engines for vehicle applications has expanded for decades. However, it produces black smoke in the form of particulate matter contains fine and invisible particles during operation. The popular method for measuring the smoke opacity is by using a smoke meter for its simplicity and less costly. Fuel injection pressure is one of the parameters that affect the emission significantly, and the proper nozzle adjustment can reduce the density of exhaust gases and improve the engine performance. The purpose of this study is to determine the optimum fuel spray pressure that produces the lowest opacity value and analyse the effect of fuel spray pressure on the opacity value at a different engine speed. The present experiment uses the Hyundai D4BB engine, and the pressure variations were implemented on the injector nozzle at 125, 130, and 135 kg/cm2. The engine was also tested with various engine idle speed, i.e., 1000, 1500, 2000, and 2500 rpm. It has been found that the optimum distance of fuel spraying is 147.679 mm with injector nozzle pressure 130 kg/cm2, and the value of opacity is 9.51%.

Performance Analysis of DN1750 and DN1800 Electric Submersible Pump for Production Optimization on the Oil Well Agung Wahyudi Biantoro; Bambang Darmono; Hadi Pranoto
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 3, No 1 (2022)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v3i1.55

Abstract. Electric Submersible Pump (ESP) is an artificial lift method to lift fluid from the reservoir to the surface with a certain production rate, the ability of the pump to lift a certain fluid to the surface is adjusted to the capacity of the well itself. Over time, the production of oil wells will experience a decrease in the rate of production which will cause a decrease in pump performance. In several oil wells, well maintenance activities have been carried out. Therefore, in this study, an analysis of pump performance and optimization of the ESP pump was carried out using the Nodal Variable Speed Drive analysis method. The goal is to determine the production capacity of the oil well and determine the pump speed as desired. Oil well performance analysis and optimization of the ESP pump were carried out by mathematical calculations with the optimization results obtained that the DN1750 pump was installed at a frequency of 50 Hz, 55 Hz, 60 Hz, 65 Hz, and 70 Hz. The Hz number does not cross the desired flow rate line (q optimum) or is outside the desired fluid flow rate range by the oil well so it can be interpreted that based on the observation of the optimization process, the condition of the DN1750 pump is not working optimally so that the oil production capacity is not optimal. The DN 1800 pump at a frequency of 55 Hz with a speed of 3300 rpm is in accordance with the production capabilities of oil wells so that the appropriate pump is obtained and is expected to work at optimum conditions. At a frequency of 55 Hz with a speed of 3300 rpm successfully cut the desired flow rate line (q optimum) from the observed oil well characteristics or is in the range of fluid flow rates desired by the oil well, which is 1936,698 Barrels Per Day (BPD) with wellbore pressure (PWF) 629 psi.

Synchronization of Catch Fish Data in Fisheries e-Logbook with a Vessel Monitoring System Abdi Wahab; Bayu Waseso; Hadi Pranoto
International Journal of Advanced Technology in Mechanical, Mechatronics and Materials Vol 2, No 1 (2021)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37869/ijatec.v2i1.43

Indonesia as an archipelago country has many residents whose livelihoods is fishermen. Traditional fishermen who are scattered in various provinces need a tool that can help to record fish catch data after they sail. This study aims to propose a method for synchronizing fish catch data between e-logbook and a fishing vessel monitoring system. The Unix timestamp reference was used to help synchronize fish catch data with the position in the monitoring system, and it was expected to run well. The results of this study are fisheries e-logbooks for Android devices equipped with data synchronization features. In the future, it would be better if a tool was made to help transmit data from the middle of the sea for traditional fishermen.

Integrated Speed and Driver Fatigue Detected with Method Image Processing Hadi Pranoto; Andi Adriansyah; Abdi Wahab; Dafit Feriyanto
International Journal of Advanced Technology Vol 1, No 1 (2020)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Integrated Speed and fatigue drivers detected with the image processing method are devices that can give a warning of fatigue when the driver operates a truck or bus, so that potential accidents can be minimized caused by driver fatigue. This device uses the image processing method by image processing with camera right on the driver's face to determine facial changes that include formulated driver yawning intervals in the form of Mount Aspect Ratio (MAR), Eye Aspect Ratio (ER), Eye State (ES), Mouth State (MS), and the Slifa Sleepiness Scale (SSS) is a scale used to describe the driver's sleep level. The results of this research are a device that can detect driver fatigue levels by connecting to speed limiting devices, from the data obtained when range float EAR value less than 0.2 eye close and then value 0.2-0.3 eye condition half open and then greater than 0.3 eye condition open, range float MAR value less than 0.5 mouth close condition, 0,5-0,8 mouth half open and greater than 0.8 mouth open condition, SSS value scale 1-9, if driver condition scale 1-5 fatigue not detected, if the driver scale 6-9 driver fatigue detected.

Closed-Horizontal Rotating Burner Development for Optimizing Plam Shell Charcoal (PSC) Production Dafit Feriyanto; Supaat Zakaria; Sagir Alva; Hadi Pranoto; Andi Firdaus Sudarma; Albert Phak Jie Wong
International Journal of Advanced Technology Vol 1, No 2 (2020)
Publisher : Institute for Research on Innovation and Industrial System (IRIS)

Activated Carbon (AC) was produced through several stages such as carbonization, crushing and activation process. The critical part of AC production was located at carbonization process due to burner issues that need to complete burning in short time, appropriate temperature and low cost. Therefore, this research focus on developing burner which called by closed-horizontal rotating burner. The dimension of the burner was 65 x 790 mm (D x L) wih the capacity of 30 kg/carbonization process. This burner need 1 hour for complete burning of palm shell to palm shell charcoal (PSC). Several analysis were conducted such as stress, displacement, factor of safety and thermal analysis. because this burner involved in rotation motion and high temperature operation. Physical properties has been measured which consists of moisture content (3.8-5%), ash content (7.7-8%), volatile content (53.7-56.6%) and fixed carbon content (31.3-34.7%). It can be summarized that this burner was very effective to produce PSC with short time carbonization process, low cost and complete charcoal production.

Co-Authors A. M. Leman Abdi Wahab Abdul Mutalib Leman Agung Wahyudi Biantoro Albert Phak Jie Wong Amiruddin Aziz Andi Adriansyah Andi Firdaus Sudarma Bambang Darmono Bambang Darmonoa Basuki Dwi Efendy Bayu Waseso Dafit Feriyanto Dedik Romahadi Gama Widyaputra Henry Carles Ibnu Susanto Irgi Ahmad Faturrahman Mardani A. Sera Muhammad Idil Fadil Muhammad Nurul Hidayat Nazha Ali Christy Nurato S.S. Abdulmalik Sagir Alva Subekti Subekti Supaat Zakaria Supaat Zakaria Supaat Zakaria Supaat Zakaria Wiwit Suprihatiningsih Zainal Arifin Zainal Arifin Zainal Arifin

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