Journal of Automotive and Mechanical Applied Technology
Vol. 3 No. 1 (2026)

Performance evaluation of a modified LED motorcycle headlamp with an acrylic optical limiting plate

Dwi Prasetyo (Universitas Negeri Yogyakarta, Indonesia)
Beni Setya Nugraha (Universitas Negeri Yogyakarta, Indonesia)
Ayu Sandra Dewi (Universitas Negeri Yogyakarta, Indonesia)
Ruolan Li (Changchun University of Science and Technology, China)
Dangshe Qiu (Hunan Huanan Optoelectronic (Group) Co., Ltd., China)



Article Info

Publish Date
27 Jun 2026

Abstract

Nighttime riding safety depends strongly on headlamp performance, especially for motorcycles operating in road environments with limited street lighting. Conventional halogen lamps are widely used but place a relatively high electrical demand and thermal load on the system. This study experimentally evaluates a modified 12 W light-emitting diode (LED) motorcycle headlamp equipped with a 3 mm acrylic optical limiting plate to improve beam control and reduce upward light scatter. A Honda Supra 125 FI with a 12 V direct-current electrical system was used as the test platform. The final quantitative comparison was limited to a standard 35 W halogen lamp and a modified LED configuration with an acrylic shield/baffle. Luminous intensity was measured at 1 m and 5 m, electrical current was measured under direct-current operating conditions, and surface temperature was monitored during a 75 min continuous operation test. The modified LED system produced 1342 lux at 1 m and 170 lux at 5 m, exceeding the halogen values of 1240 lux and 124 lux, respectively. The LED configuration reduced current draw from 2.92 A to 1.00 A and decreased peak operating temperature from 278 °C to 100 °C. The acrylic limiting plate produced a more clearly bounded beam pattern in qualitative projection tests; however, the present study does not claim full glare elimination because standard glare indices and complete photometric mapping were not measured. These results indicate that the proposed LED retrofit can improve energy efficiency and thermal behavior while providing better preliminary beam control for motorcycle lighting applications.

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Journal Info

Abbrev

jamat

Publisher

Subject

Automotive Engineering Control & Systems Engineering Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology

Description

Focus and Scopes The Journal of Automotive and Mechanical Applied Technology (JAMAT) is dedicated to disseminating original research, reviews, and case studies that contribute to the advancement of automotive engineering and mechanical technology. The journal provides a platform for academics, ...