Jurnal Sistem Teknik Industri
Vol. 28 No. 3 (2026): JSTI Volume 28 Number 3 July 2026

Maintenance Analysis of Tension Measurement System on Cutter Machine Using Reliability Centered Maintenance (RCM)

Dwi Nova Catharina Ramadhini Nainggolan (Universitas Singaperbangsa Karawang)
Asep Erik Nugraha (Universitas Singaperbangsa Karawang)
Wahyudin (Universitas Singaperbangsa Karawang)



Article Info

Publish Date
31 Jul 2026

Abstract

PT XYZ is a manufacturing company in the paper industry with a continuous production system, making machine reliability a critical factor in maintaining smooth processes and high product quality. A vital system within the Cutter Strachain Henshain Machine (SHM) is the tension measurement system, which regulates paper web tension during the handling process. Field observations at PT XYZ revealed recurring disturbances caused by tension reading failure, which created significant discrepancies between Human Machine Interface (HMI) readouts and actual paper web conditions. While Reliability Centered Maintenance (RCM) is widely studied, its application to vintage, highly sensitive paper-tension control loops operating continuously for over two decades represents a distinct socio-technical operational gap. This study aims to analyze the maintenance strategy of the SHM tension measurement system using the RCM method to address this critical gap. Using a descriptive empirical approach incorporating structured observation, historical maintenance logging, and technical interviews, the system's operational functions, functional failure, and failure modes were systematically mapped. The analytical findings demonstrate that the primary point of failure stems from localized sensor contamination and localized degradation, severely compromising tension reading accuracy. Implementing an RCM-guided maintenance strategy, specifically through scheduled condition-directed maintenance and structured functional testing, is recommended. Quantitative projections indicate that these interventions can reduce total machine downtime by up to 15.4%, optimizing continuous production stability and mitigating cascading cutting defects.

Copyrights © 2026






Journal Info

Abbrev

jsti

Publisher

Subject

Control & Systems Engineering Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering

Description

Jurnal Sistem Teknik Industri (JSTI) of Universitas Sumatera Utara, Faculty of Engineering, Department of Industrial Engineering, was published in 1998. Until now, the number of publications has reached 21 volumes, each of which is published by TALENTA Publisher twice a year . Each volume has two ...