Industrika : Jurnal Ilmiah Teknik Industri
Vol. 10 No. 3 (2026): Industrika: Jurnal Ilmiah Teknik Industri

Usulan Perbaikan Proses Produksi Berbasis Lean Manufacturing untuk Meningkatkan Process Cycle Efficiency pada Industri Komponen Otomotif

Hana Anggraini (Universitas Widyatama)
Tiaradia Ihsan (Universitas Widyatama)



Article Info

Publish Date
29 Jul 2026

Abstract

PT XYZ faces a significant issue with the high rate of finished goods delivery delays, particularly in the Metal Line, where delays peaked at 74 occurrences in a single month. This study aims to identify the root causes of delivery delays, classify waste activities, and develop improvement proposals based on Lean Manufacturing principles. The research methods include direct observation, interviews, and data analysis using Value Stream Mapping (VSM), Process Activity Mapping (PAM), and Root Cause Analysis (RCA) with a Fishbone Diagram. Process Cycle Efficiency (PCE) is used to measure process efficiency by comparing value-added time to the total lead time required for the process. The results indicate that only 8.6% of activities are value-added, while the remaining activities are non-value-added, including waiting time, material movement, and machine setup. The proposed improvements include layout optimization, implementation of the Single-Minute Exchange of Dies (SMED) method, and the development of a future state mapping. The implementation of these improvements increased the PCE value to 10.91%, reflecting a 2.31% improvement in process efficiency and a reduction in waste activities. Therefore, the proposed improvements are expected to significantly reduce delivery delays and enhance overall production performance. Keywords: Delivery Delay, Lean Manufacturing, Process Cycle Efficiency, Value Stream Mapping, Waste

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Journal Info

Abbrev

indstrk

Publisher

Subject

Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Industrial & Manufacturing Engineering

Description

INDUSTRIKA is a research journal which facilitates the publication of scientific articles in the field of Industrial Engineering. The published articles in INDUSTRIKA can be the result of research and literature review. Some of the topics are including: Business and strategy; decision analysis ...