Bulletin of Engineering Science, Technology and Industry
Vol. 4 No. 3 (2026): September - ON PROGESS

A CASE STUDY ON THE TECHNICAL FEASIBILITY OF FABRICATING A 700-BAR PRESSURE VESSEL USING THE DESIGN-BY-ANALYSIS (DBA) APPROACH AT PT PLN (PERSERO)

Yanurarzaqa Ghiffari (Institut Teknologi PLN)
Zulfikar Manggau (Institut Teknologi PLN)
Muhamad Habibi (Institut Teknologi PLN)



Article Info

Publish Date
17 Aug 2026

Abstract

Green-hydrogen deployment requires storage vessels capable of sustaining very high pressure while maintaining structural integrity and manufacturability. This study evaluates the technical feasibility of manufacturing a Type II hydrogen pressure vessel at PT PLN (Persero) PUSHARLIS using a Design-by-Analysis approach supported by finite element analysis. The study integrates engineering standards, material screening, workshop observations, design calculations, ANSYS simulation, manufacturing review, and hydrostatic-test planning. The proposed vessel uses an AISI 4130 steel liner with a 49 mm wall and a 14 mm composite hoop-wrapping layer under a 70 MPa (700 bar) internal pressure. Simulation produced a maximum von Mises stress of 381.75 MPa, below the 1,186 MPa yield strength adopted for the liner, with a minimum safety factor of approximately 3.05. The hydrostatic-test scheme uses 910 barg, equivalent to 1.3 times the design pressure. Local ASTM A36 can support prototype manufacturing-process development, but its lower strength makes it unsuitable for long-term high-pressure hydrogen storage. The results indicate a feasible domestic manufacturing pathway provided that high-pressure code qualification, material compatibility, testing capability, and quality assurance are strengthened.

Copyrights © 2026






Journal Info

Abbrev

go

Publisher

Subject

Civil Engineering, Building, Construction & Architecture Computer Science & IT Electrical & Electronics Engineering Engineering

Description

Bulletin of Engineering Science, Technology and Industry | ISSN: 3025-5821 is a peer-reviewed journal that publishes popular articles in the fields of Engineering, Technology and Industrial Science. This journal is published 4 times a year, namely in March, June, September and December. We invite ...