Technema: Journal of Intelligent Engineering and Computing
Vol. 1 No. 2 (2026): : June: Technema: Journal of Intelligent Engineering and Computing

Analysis of Maintenance for The Model 317 Tray Unloader Using The Preventive Maintenance Method at PT. Madukoro Engineering

Muhammad Rizal Jurdan (Universitas Islam Sultan Agung)
Andre Sugiyono (Universitas Islam Sultan Agung)
Muslih Aditiya (Universitas Islam Sultan Agung)
Fuad khoironi (Universitas Islam Sultan Agung)
Moh Ferdi Hasan (Universitas Islam Sultan Agung)



Article Info

Publish Date
29 Jun 2026

Abstract

This study analyzes the implementation of preventive maintenance on the Model 317 Tray Unloader at PT. Madukoro Engineering, Semarang. The machine performs an essential material transfer function by moving cigarettes from trays toward the packaging process, making equipment reliability important for production continuity. A qualitative descriptive method was applied through direct observation, interviews with the Head of the Primary Division and electrical technicians, and examination of internal maintenance documents. The analysis focused on maintenance schedules, machine components, recurring failures, maintenance practices, and operational problems. The results indicate that preventive maintenance is implemented through daily, weekly, monthly, and annual activities involving inspection, cleaning, lubrication, electrical checking, and component replacement. Several problems were identified, including sensor malfunction caused by cigarette dust, gripper obstruction due to inadequate lubrication, excessive conveyor motor temperature, and tray frame deformation caused by improper loading. Maintenance effectiveness is also constrained by inconsistent documentation, delayed spare-part availability, and limited technical resources. Improvements are recommended through digital maintenance records, routine technical training, critical spare-part control, sensor monitoring, and stronger operational supervision to reduce unexpected downtime and improve machine reliability.

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Journal Info

Abbrev

technema

Publisher

Subject

Description

Technema: Journal of Intelligent Engineering and Computing is a peer-reviewed academic journal dedicated to publishing high-quality scholarly work in the fields of engineering, computer science, and emerging technologies. The journal provides an international platform for researchers, engineers, ...