Jurnal Pendidikan dan Teknologi Indonesia
Vol 6 No 9 (2026): JPTI - September 2026

Shadow Core Development to Reduce Hidden Waste in Operator Tool Management in the Manufacturing Industry

Theofilus Heinrich Setyawan (Fakultas Teknik, Studi S1 Pendidikan Teknik Mesin Universitas Negeri Malang, Indonesia)
Marsono Marsono (Fakultas Teknik, Studi S1 Pendidikan Teknik Mesin Universitas Negeri Malang, Indonesia)
Froilan D Mobo (Philippine Merchant Marine, Philippine)



Article Info

Publish Date
25 Sep 2026

Abstract

In the Industry 4.0 era, reducing hidden waste is a major challenge to improve operational efficiency in the manufacturing industry. This research is an innovation of "Shadow Core" that integrates the concept of shadow board and toolbox with a cluster-based grouping system. Shadow Core is designed to overcome the weaknesses of conventional methods in operator tool management which often cause wasted tool search time and machine downtime. Through a Research and Development (R&D) approach with a 3D model (Define, Design, Development), the Shadow Core prototype was tested in an industrial environment for one month. The results showed a significant increase in efficiency with a decrease in tool search time per case by up to 90% and total search time per day by 75%. The application of Shadow Core has proven to be an effective solution to eliminate hidden waste, increase operational productivity, and contribute to the development of a more efficient tool management system in the manufacturing sector.

Copyrights © 2026






Journal Info

Abbrev

jpti

Publisher

Subject

Education Engineering

Description

Jurnal Pendidikan dan Teknologi Indonesia (JPTI) merupakan Jurnal Ilmiah Nasional yang menerbitkan artikel hasil penelitian dan gagasan ilmiah* dari Dosen, Peneliti, Praktisi, dan Guru dari seluruh Indonesia dan Mancanegara. JPTI memiliki fokus dan ruang lingkup yang terdiri dari 1. Lingkup ...