Journal of Economics and Management Scienties
Volume 9 No. 1, December 2026

Beyond Loss Cost: An AHP Framework for Prioritising Focused Improvement Initiatives in Total Productive Maintenance

Wina Indra Lavina (Universitas Ciputra)
Timotius FCW Sutrisno (Universitas Ciputra)



Article Info

Publish Date
04 Nov 2026

Abstract

Focused Improvement (FI) teams in Total Productive Maintenance (TPM) must decide which loss-reduction initiatives to pursue first, yet TPM prescribes no method for this choice, and plants usually rank initiatives by loss cost. This study develops and tests a multi-criteria framework for this decision. An Analytic Hierarchy Process (AHP) hierarchy of four criteria and 16 sub-criteria, derived from the JIPM loss structure and the literature, was weighted by 15 division and department heads of an Indonesian pipe manufacturer, 12 of whom then compared five initiatives from the plant’s 2026 improvement portfolio. Consistency, consensus, alternative aggregations, weight sensitivity, critical weights and a bootstrap over experts were analysed. Business impact received the highest weight (0.448), followed by sustainability (0.285), operational urgency (0.177) and implementation feasibility (0.090); customer impact, long-term benefit and quality outweighed cost reduction. The yield-loss initiative ranked first in 99.9% of bootstrap panels, and a quality initiative with the smallest realised saving rose from last to second place, so the AHP ranking agreed only weakly with the monetary ranking (ρ = 0.40). Loss cost should therefore inform, but not decide, the order of FI initiatives. The study extends AHP in TPM from ranking success factors to ranking FI initiatives and shows that managers value customer impact and risk above loss cost.

Copyrights © 2026






Journal Info

Abbrev

JEMS

Publisher

Subject

Computer Science & IT Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Library & Information Science Social Sciences

Description

Journal of Economics and Management Scienties is a peer-reviewed open access journal covering applied issues in micro and macroeconomics, including (but not limited to): Political Economy Law and Economics Environmental Economics Innovation Economics Health Economics Gender Economics International ...