Jurnal Media Teknik dan Sistem Industri
Vol. 10 No. 2 (2026)

Total Productive Maintenance (TPM) Implementation Plan on the Topper TNL-85a Machine for Turning Process Effectiveness at PT AMRW

Rizqi Wahyudi (Program Studi Teknik Industri, Institut Teknologi Sumatera, Lampung Selatan)
Aqyla Muqsitha (Program Studi Teknik Industri, Institut Teknologi Sumatera, Lampung Selatan)



Article Info

Publish Date
21 Oct 2026

Abstract

PT AMRW is a company engaged in the manufacturing industry to produce various sanitation products. One of its departments is the molding department that produces molds, tools, and jigs where the process mostly begins with the turning process using the Topper TNL-85A machine. However, the current machine performance is not optimal due to downtime, not achieving production targets, and delays in product availability so that overtime is required. The three objectives of this study are to determine the value of machine effectiveness using the overall equipment effectiveness (OEE) method, to determine the types of losses that cause machine losses based on the six big losses (SBL), and to provide improvement suggestions to improve the machine's OEE value based on the 8 pillars of total productive maintenance (TPM). Using a descriptive quantitative method, after knowing the losses that occurred, an analysis was carried out to find the root cause using a fishbone diagram before making improvement suggestions. The results of this study found that the machine's OEE value was 73.3% and the SBL was 26.7%. The biggest losses are 11.7% reduction speed losses because the machine has not reached its ideal cycle time, 7% breakdown losses due to machine failures that still occur quite frequently, and 6.8% set-up and adjustment losses due to the setup and adjustment process taking too long. The proposed improvements are based on the eight pillars of TPM, where one root cause uses one of the pillars that best suits the needs.

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Journal Info

Abbrev

jmtsi

Publisher

Subject

Decision Sciences, Operations Research & Management Industrial & Manufacturing Engineering

Description

Jurnal Media Teknik dan Sistem Industri (JMTSI) is a publication media for papers with the scope of industrial-engineering field and other relevant fields such as and not limited to: Industrial systems Manufacturing systems Systems Engineering & Ergonomics Industrial Management Supply Chain and ...