Industrika : Jurnal Ilmiah Teknik Industri
Vol. 10 No. 4 (2026): Industrika: Jurnal Ilmiah Teknik Industri

Pengendalian Kualitas Screen Assy dengan Metode Seven Tools Pada PT Industri Komponen Otomotif

Febrian Hiltono (Universitas Singaperbangsa Karawang)
Dene Herwanto (Universitas Singaperbangsa Karawang)
Rafli Bagas Prayoga (Universitas Singaperbangsa Karawang)
Putri Febriyani (Universitas Singaperbangsa Karawang)



Article Info

Publish Date
27 Oct 2026

Abstract

Quality problems persist in the production of the 14.08 mm Screen Assy at PT Industri Komponen Otomotif, where the observed defect rate surpasses the company’s quality standard. Production records from 2024 show an average defect rate of roughly 2%, well above the company’s tolerance of 0.2%, and Ami (wire mesh) defects are the most frequent type. Such defects can lower product quality and push up costs through rework and scrap, so a more structured approach to quality control is needed. This study applies the seven quality control tools (check sheet, histogram, Pareto chart, scatter diagram, cause-and-effect or fishbone diagram, control chart, and flowchart) in a quantitative approach to inspection reports collected from April 2024 to February 2025. Of the 268,584 units produced, 3,141 were defective, and Ami defects accounted for 1,093 units (32.3%). The fishbone analysis points to human factors as the leading cause, followed by machine and work-method factors. The process is generally statistically in control, although several points lie close to the upper control limit. The Seven Tools thus help trace the root causes of defects in an organized way and provide a basis for continuous improvement proposals. Keywords: Defect, Fishbone Diagram, Quality Control, Screen Assy, Seven Tools  

Copyrights © 2026






Journal Info

Abbrev

indstrk

Publisher

Subject

Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Industrial & Manufacturing Engineering

Description

INDUSTRIKA is a research journal which facilitates the publication of scientific articles in the field of Industrial Engineering. The published articles in INDUSTRIKA can be the result of research and literature review. Some of the topics are including: Business and strategy; decision analysis ...