J@TI (TEKNIK INDUSTRI)
Vol 21, No 3 (2026): September 2026

WASTE REDUCTION STRATEGY IN A SMALL-SCALE PACKAGING INDUSTRY USING THE WASTE ASSESSMENT MODEL AND PROCESS ACTIVITY MAPPING: A TIME-BASED DIAGNOSTIC APPROACH

Aura Putri Mahabah (Universitas Pembangunan Nasiona Veteran Jakarta)
Yulizar Widiatama (Universitas Pembangunan Nasiona Veteran Jakarta)
Vina Sari Yosephine (Universitas Pembangunan Nasiona Veteran Jakarta)



Article Info

Publish Date
30 Sep 2026

Abstract

Small and medium enterprises play a crucial role in manufacturing-based economies but frequently experience operational inefficiencies caused by unmanaged production waste. Unlike large firms, SMEs often operate with manual processes, limited standardization, and restricted data availability, making systematic waste analysis challenging. This study aims to identify the dominant waste drivers and their interrelationships through a case study of a small-scale packaging manufacturing enterprise using a lean manufacturing approach. The study integrates the Waste Assessment Model (WAM) and Process Activity Mapping (PAM) to evaluate waste behavior in the packaging headgear production process. Data were collected through direct observation, time-study measurements, and structured interviews with the enterprise owner. PAM was used to classify activities as value-added (VA), necessary non-value-added (NNVA), or non-value-added (NVA), while WAM was used to quantify the interrelationships among waste categories through a Waste Relationship Matrix (WRM). The results indicate that approximately 40% of total production time consists of NNVA and NVA activities. Overproduction (21.50%), motion (19.63%), and overprocessing (14.02%) were identified as the dominant root wastes, whereas waiting (17.76%) and inventory (16.82%) were the most affected waste categories. The findings demonstrate that waste in small-scale manufacturing systems is structurally interconnected. The integration of WAM and PAM provides a low-resource diagnostic framework to support practical waste reduction strategies in SMEs.

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Journal Info

Abbrev

jgti

Publisher

Subject

Industrial & Manufacturing Engineering

Description

J@ti Undip: Jurnal Teknik Industri [e-ISSN 2502-1516] merupakan jurnal nasional yang mengangkat tulisan-tulisan penelitian dalam disiplin ilmu teknik industri. Pertama kali terbit sejak tahun 2006 hingga saat ini dengan frekuensi terbit tiga (3) kali dalam setahun. Setiap edisi terbitan berisi 8 ...