Vina Sari Yosephine
Universitas Pembangunan Nasiona Veteran Jakarta

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WASTE REDUCTION STRATEGY IN A SMALL-SCALE PACKAGING INDUSTRY USING THE WASTE ASSESSMENT MODEL AND PROCESS ACTIVITY MAPPING: A TIME-BASED DIAGNOSTIC APPROACH Aura Putri Mahabah; Yulizar Widiatama; Vina Sari Yosephine
J@ti Undip: Jurnal Teknik Industri Vol 21, No 3 (2026): September 2026
Publisher : Departemen Teknik Industri, Fakultas Teknik, Universitas Diponegoro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/jati.21.3.290-299

Abstract

Small and medium enterprises play a crucial role in manufacturing-based economies but frequently experience operational inefficiencies caused by unmanaged production waste. Unlike large firms, SMEs often operate with manual processes, limited standardization, and restricted data availability, making systematic waste analysis challenging. This study aims to identify the dominant waste drivers and their interrelationships through a case study of a small-scale packaging manufacturing enterprise using a lean manufacturing approach. The study integrates the Waste Assessment Model (WAM) and Process Activity Mapping (PAM) to evaluate waste behavior in the packaging headgear production process. Data were collected through direct observation, time-study measurements, and structured interviews with the enterprise owner. PAM was used to classify activities as value-added (VA), necessary non-value-added (NNVA), or non-value-added (NVA), while WAM was used to quantify the interrelationships among waste categories through a Waste Relationship Matrix (WRM). The results indicate that approximately 40% of total production time consists of NNVA and NVA activities. Overproduction (21.50%), motion (19.63%), and overprocessing (14.02%) were identified as the dominant root wastes, whereas waiting (17.76%) and inventory (16.82%) were the most affected waste categories. The findings demonstrate that waste in small-scale manufacturing systems is structurally interconnected. The integration of WAM and PAM provides a low-resource diagnostic framework to support practical waste reduction strategies in SMEs.