Relations between Texture Coefficient and Energy Consumption of Gang Saws in Carbonate Rock Cutting Process

Alireza Dormishi (Faculty of Mining, Petroleum & Geophysics, Shahrood University of Technology, Shahrood, Iran)
Mohammad Ataei (Faculty of Mining, Petroleum & Geophysics, Shahrood University of Technology, Shahrood, Iran)
Reza Mikaeil (Department of Mining and Metallurgical Engineering, Urmia University of Technology)
Reza Khalo Kakaei (Faculty of Mining, Petroleum & Geophysics, Shahrood University of Technology, Shahrood, Iran)

Civil Engineering Journal
Vol 4, No 2 (2018): February

Texture coefficient is one of the most influential parameters in rock engineering specifications in various projects including drilling, cutting, permeability of all-section drilling devices, etc. Meanwhile, investigating and forecasting the energy consumption of saw cutters are one of the most important factors in estimating the cutting costs. The present study aims to investigate the relationship between rock texture characteristics and the amount of energy consumption of the gang saw machine in the process of cutting carbonate rocks. To evaluate the effects of texture on the rocks' engineering specifications, 14 carbonate rock samples were studied. A microscopic thin section was made from each rock specimen. Then, five digital images were taken from each section under a microscope and the values of area, environment, the largest diameter and the smallest diameter of all grains in each image were determined. Using these specifications, the coefficient of texture of all rock samples was calculated and the relationship between the texture coefficient and the rate of energy consumption of the gang saw machine was investigated for the studied samples. The study results indicated that there was a significant relation between the texture coefficient and energy consumption rate in the three groups of carbonate rocks.