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JMPM (Jurnal Material dan Proses Manufaktur)
Published by Universitas Muhammadiyah Yogyakarta
ISSN : 25803271     EISSN : 26565897     DOI : 10.18196/jmpm
Core Subject : Engineering,
Engineering Mechanical Engineering
Jurnal Material DAN Proses Manufaktur focuses on the research and research review in the field of engineering material and manufacturing processes. The journal covers various themes namely Design Engineering, Process Optimization, Process Problem Solving, Manufacturing Methods, Process Automation, Material research and investigation, Advanced Materials, Nanomaterials, Mechanical solid and fluid, Energy Harvesting and Renewable Energy.
Arjuna Subject : -
Articles 275 Documents
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Grain Size Variations of Reclaimed CO2 Sand Mold on Hardness and Metal Surface Roughness
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 2 (2023): December
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i2.17547

Abstract

Studies on reclaiming CO2 sand mould waste have the opportunity to increase productivity. This research was conducted to learn further about the potential of reclaimed CO2 sand moulds. The effect of the grain size of the reclaimed CO2 sand mould on the hardness and metal surface roughness was analyzed. In addition, a comparison of casting quality analysis was carried out between products using new sand and reclaimed CO2 sand moulds. The CO2 sand moulds were crushed and then sieved using 12, 25 and 40 mesh sieves. The sand waste grains were reclaimed through a detergent washing process. SEM-EDS characterization was carried out to determine the elements contained. The hardness of the casting product was tested using the Rockwell method with a load of 981 N. Meanwhile, the metal surface roughness was characterized through the Roughness Test and visual identification using the JIS 82 standard. Based on the results of the SEM-EDS characterization, the three variations of the reclaimed CO2 sand have the potential to be reused. The quality of the hardness and metal surface roughness of the reclaimed CO2 sand with 25 mesh size variation is close to the quality of the casting product using a new sand mould.
Effect of Density and Viscosity on Injection Characteristic of Jatropha - waste Cooking Oil Biodiesel Mixture.
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i1.17896

Abstract

Biodiesel has an important role in the world of transportation and its existence is taken into account. So the availability of biodiesel fuel in the future will be difficult to eliminate and must continue to be fulfilled. Therefore, it is necessary to innovate to increase the availability of biodiesel fuel. Biodiesel can be made from biological materials and includes renewable energy as a substitute for diesel oil. The production of biodiesel in this study jatropha and waste cooking oil as raw materials. This study aims to determine the effect of density and viscosity on the injection characteristics of jatropha-waste cooking oil biodiesel mixtures (1:4 and 4:1) on various B5-B40 fuels. Production of biodiesel from jatropha and waste cooking oil through degumming, esterification and transesterification processes. The results showed that the jatropha-waste cooking oil biodiesel mixed with 1:4 level B15 and 4:1 mixed with B10 level complied with SNI 7182-2015 biodiesel standards. The higher the density and viscosity values of jatropha-waste cooking oil biodiesel, the narrower the spray angle and the longer the spray penetration
Modal Analysis Of CNC Milling Machine Bed Made Of Different Alloys Using Finite Element Modeling
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i1.17906

Abstract

Over the years, there has been a strong emphasis on predicting the dynamic behavior of machine tool structures by identifying modal parameters. The machine bed is one of the most significant components in a CNC milling machine because its functionality significantly affects the final product's quality. The bed acts as the machine's foundation, supporting all of the machine's critical components. It is also utilized to avoid deformation caused by static and dynamic loads. This study aims to compare the modal parameters of several alloys used as bed materials, such as carbon steel, alloy steel, and stainless steel, to those of a common material. A three-dimensional model and modal analysis of the bed were conducted in Autodesk Inventor software. Alloy steel shows the highest values of natural frequencies compared to other materials due to its high Young’s modulus and low density. Similar mode shape is observed with varied magnitude in all the materials. According to the findings, alloy steel could be a viable alternative to cast iron in machine tools bed's structure
Biokomposit Papan Partikel diperkuat Serat Alam Sabut Kelapa dan Tempurung Kelapa dan matriks epoksi
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i1.18375

Abstract

Natural fiber particle board (biocomposite) can be used as an alternative to conventional materials because it is environmentally friendly, a renewable source and is naturally biodegradable. This research presents a study on the mechanical and physical characterization of natural fiber reinforced polymer particle board, namely coconut coir and coconut shell. The fixed variable in this study was the number of matrix fractions, namely epoch resin. The variable mass fraction of the particle board in this study was coconut coir:coconut shell:epoxy was PP1 (30:0:70), PP2 (22,5:7,5:70), PP3 (15:15:70), PP4 (7,5:22,5:70), and PP5 (0:30:70). Particle board was tested for flexibility using the Universal Testing Machine referring to ASTM D 7-90-03, the impact toughness of the samples using the Impact Tester machine referring to ASTM D 6110. The samples were tested for density and thickness expansion referring to SNI 03-2105-2006. The results of the sample testing showed that the optimum density value for the PP3 sample was 1.05 g/cm3 for the reinforced coconut coir and coconut shell samples. The test results for the optimum impact toughness test value on the PP5 sample were 3.20 J/cm2 and the test results for the optimum flexural strength test value on the PP5 sample were 382.29 Kgf/cm2 with the coconut shell reinforced sample.
The Performance of Differential Pressure (DP) and Inlet Temperature by Using Fabric Filter at Coal-Fired Power Station
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i1.18382

Abstract

This paper presents the performance of differential pressure (DP) and inlet temperature by using fabric filter at Coal-Fired Power Station. A fabric filter is one of eco-friendly methods that popular application in the industry to cater and filter the flue gas that contained fly ashes, that been produced by combustion of pulverized coal inside the boiler furnace. This study focuses on analyse the reading of differential pressure and inlet temperature and determining condition of fabric filter. The evaluation of this result is to maintain the differential pressure at 14 – 18 mbar and inlet temperature at 130 0C. The performance of the fabric filter will be analysed using the monitoring report performance based on daily walkdown inspection and calibration schedule report. Based on the report results prove that the performance of fabric filter is in satisfactory condition and met with DOE requirements, which the flue gas within in 30 minutes observation only contain 150mg/m3 of ash. The protection of the system ensures the fabric filter in optimum condition. 
Desain dan Proses Manufaktur Prototipe Mesin Pengupas, Pemotong, dan Penggiling Bawang Merah Model Portabel
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i1.18481

Abstract

Onions undergo the processes of peeling and cutting. Home industries still use different types of independent peeling and cutting machines. In this study, a peeling, cutting, and grinding machine were designed using an adjustable peeling tube for peeling or direct cutting needs. The method used to obtain the cost of production was by analyzing the calculation of the manufacturing process, including the calculation of the component manufacturing process. The results of planning and calculating showed that the peeling force was 2.49 kgf, while the cutting force was 1.8 kgf. At a planned rotation of 700 rpm, the motor power became 117 W, so a motor with a power of 0.25 HP was used. The experiment using 1 kg of onions, the peeling time reached about 3.5 minutes and the cutting time was 20 seconds. The total machining process time gained 42.17 hours, the total machining process costs earned IDR 1,328.141, the total purchase of materials was IDR 5,220,000, and the total production cost reached IDR 6,548,141.
Pengaruh Parameter Proses Thermoforming Terhadap Distribusi Ketebalan dan Akurasi Dimensi Produk
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i1.18717

Abstract

This study examines the influence of thermoforming process parameters, namely heating time, pre-stretching degree, and vacuum evacuation rate, on the distribution of wall thickness and dimensional accuracy of the product. The research involved a series of experiments with three variations of these process parameters. Heating time was varied at 30, 35, and 40 seconds, pre-stretching degree ranged from 0.1 to 0.3, and evacuation rates were set at 6 mm/s, 8 mm/s, and 10 mm/s, respectively. The results showed that the parameters capable of minimizing the radius at the specimen's corners were a vacuum evacuation rate of 10 mm/s, a heating time of 40 seconds, and a pre-stretching degree of 0.1 Vst. The findings suggest that the vacuum forming products can be optimized by combining a high vacuum evacuation rate, longer heating time, and low pre-stretching degree.
Pengaruh Feed Rate dan Sudut Kemiringan Tool Micro Friction Stir Welding Sambungan Aluminium 1100
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i1.18970

Abstract

Micro friction stir welding (µFSW) is friction stir welding for a maximum thickness of 1 mm. The aim of the research was to determine the effect of the feed rate and the tilt angle of the pin tool on 1100 µFSW aluminum. Welding was carried out with variations in the angle of the tool tilt of 0°, 1° and 2°, with variations in the feed rate of 66, 85, and 120 mm/min and the pin rotation speed. tools 2280rpm. The type of connection used is the butt joint. The tests carried out were testing the microstructure and macro defects with an optical microscope, hardness test, and tensile strength test. The results of the macro test showed that there were defects in the feed rate variations, namely incomplete fusion defects. The results of microstructure testing showed that the grain size of the stir zone (SZ) of all variations was smaller than that of BM and HAZ causing the hardness values of HAZ and SZ to be higher than that of BM. As the speed of the feed rate and the angle of inclination of the tool increase, the hardness of the SZ region and the tensile strength increase. High heat input results in slower cooling resulting in larger grains and causes a decrease in hardness values. The highest hardness at a feed rate of 120 mm/minute is 73.7 VHN and the slope of the tool 2o is 64.7 VHN. The highest strength at a feed rate of 120 mm/min is 84.84 MPa and at an angle of 2o is 111.36 MPa.
Analisis Sistem Pendingin Baterai Li-Ion Berbentuk Silindris Menggunakan Metode Computational Fluid Dynamics (CFD)
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 2 (2023): December
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i2.19334

Abstract

The decrease in battery performance, cycle life, and battery safety is caused by the work factor of LiFePo4 (Lithium iron phosphate) battery exceeds the operational temperature of 40OC. The research problem is heat distribution with cooling system variation and fluid effect for LiFePo4 battery. The research objective is to analyze the heat distribution of the battery and the temperature of the LiFePo4 battery below the operational temperature. The research method is quantitative experiment, with Computational Fluid Dynamics (CFD)simulation for LiFePo4 battery cooling system. LiFePo4battery without cooling plate was simulated for maximum battery temperature result. The operational temperature of the battery is lower by 40OCwith additional cooling plates assembled on the battery with variations of water and air fluids that flows in the cooling plates. The results and conclusions of the research are data on the maximum battery temperature increase of 1,2OCand the distribution of heat evenly on the surface of the battery with a variation of the cooling plate flowing with water fluid.
Analisis Pengendalian Risiko Keselamatan dan Kesehatan Kerja (K3) dengan Metode Failure Mode and Effect Analysis (FMEA) pada PT. ABC
JMPM (Jurnal Material dan Proses Manufaktur) Vol. 7 No. 2 (2023): December
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.v7i2.19405

Abstract

PT. ABC is engaged in metal casting such as drinking water pipe connections and quality drainage components. Existing manufacturing processes involve direct interaction of workers with equipment in production situations that have sufficiently high safety risks. The research aims to identify the type or source of hazard, determine the value of high risk, and appropriate risk control measures. Using the Failure Mode and Effect Analysis (FMEA) method to identify failures from facilities, systems or equipment that have an impact on work accidents. The results of the study found 48 hazards with identifying the risk of work accidents with categories are very low (7), low (48), medium (17), high (10) and there is no risk of work accidents with very high categories. Work accidents that have a high risk in the metal casting process at PT. ABC is at the die-making, smelting and pouring, roughing, and finishing work stations. Potential risks to work safety include dust from mixing, being crushed by solid iron, exposed to sparks, exposed to molten liquids, electrocuted, and exposed to odors from paint. Risk control measures are proposed in the metal casting process at PT. ABC is carried out with engineering control and the use of PPE according to the source of danger.

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