Mochamad Zainudin Ade Arta
UBP Suralaya, PLN Indonesia Power, Cilegon, Indonesia

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Evaluation of Silica-based Additives for Slagging Mitigation in Biomass Combustion: A Thermochemical Approach Abdul Wahid Erlangga; Mochamad Zainudin Ade Arta; Muhammad Syarif Hidayatullah
Journal of Mechanical Design and Testing Vol 8, No 1 (2026): Article in Press
Publisher : Department of Mechanical and Industrial Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22146/jmdt.121139

Abstract

Slagging and fouling remain key barriers to reliable biomass cofiring in coal-fired boilers due to alkali-rich ashes that form low-melting deposits. This study evaluates a low-cost mitigation route using a 3 wt% natural soil additive (SiO₂–Al₂O₃ rich) and quantifies its impact on alkali release and slag formation for rice husk (RH), sawdust (SD), and empty fruit bunch (EFB). Thermodynamic-equilibrium calculations were performed in FactSage (FToxid + FactPS; Equilib module) over 500–1800 °C, using literature-based ultimate/oxide analyses normalized to 1,000 g fuel and combustion air with 15% excess. Volatile species (K, Na, KCl, NaCl, KOH, NaOH) and slag-phase oxides (K₂O, Na₂O) were tracked; ash-melting behavior was additionally probed under oxidizing and reducing atmospheres. The additive substantially suppressed alkali volatility for moderate-alkali biomasses. In RH, KCl(g) and KOH(g) declined by ~40–45%, with ~50% reduction in total gaseous alkalis. In SD, KOH(g) and K(g) fell by 52% and 46%, and slag-phase K₂O decreased by 51%, indicating stabilization via aluminosilicate formation. For EFB, the inherently high K limited mitigation: KOH(g) decreased ~25%, while K₂O(s) increased ~80%, evidencing partial capture but persistent high volatility. Overall, natural soil is a practical, locally available additive that can lower alkali volatilization by up to ~50% for RH and SD, thereby reducing slagging/corrosion risk in cofiring. High-K EFB will likely require higher dosages, fuel blending, or pre-treatments. The results provide quantitative guidance for additive selection and dosing to enhance operational reliability in biomass cofiring.