Journal of Mechanical Design and Testing (JMDT)
Vol 8, No 1 (2026): Article in Press

Evaluation of Silica-based Additives for Slagging Mitigation in Biomass Combustion: A Thermochemical Approach

Abdul Wahid Erlangga (UBP Suralaya, PLN Indonesia Power, Cilegon, Indonesia)
Mochamad Zainudin Ade Arta (UBP Suralaya, PLN Indonesia Power, Cilegon, Indonesia)
Muhammad Syarif Hidayatullah (UBP Suralaya, PLN Indonesia Power, Cilegon, Indonesia)



Article Info

Publish Date
25 Jun 2026

Abstract

Slagging and fouling remain key barriers to reliable biomass cofiring in coal-fired boilers due to alkali-rich ashes that form low-melting deposits. This study evaluates a low-cost mitigation route using a 3 wt% natural soil additive (SiO₂–Al₂O₃ rich) and quantifies its impact on alkali release and slag formation for rice husk (RH), sawdust (SD), and empty fruit bunch (EFB). Thermodynamic-equilibrium calculations were performed in FactSage (FToxid + FactPS; Equilib module) over 500–1800 °C, using literature-based ultimate/oxide analyses normalized to 1,000 g fuel and combustion air with 15% excess. Volatile species (K, Na, KCl, NaCl, KOH, NaOH) and slag-phase oxides (K₂O, Na₂O) were tracked; ash-melting behavior was additionally probed under oxidizing and reducing atmospheres. The additive substantially suppressed alkali volatility for moderate-alkali biomasses. In RH, KCl(g) and KOH(g) declined by ~40–45%, with ~50% reduction in total gaseous alkalis. In SD, KOH(g) and K(g) fell by 52% and 46%, and slag-phase K₂O decreased by 51%, indicating stabilization via aluminosilicate formation. For EFB, the inherently high K limited mitigation: KOH(g) decreased ~25%, while K₂O(s) increased ~80%, evidencing partial capture but persistent high volatility. Overall, natural soil is a practical, locally available additive that can lower alkali volatilization by up to ~50% for RH and SD, thereby reducing slagging/corrosion risk in cofiring. High-K EFB will likely require higher dosages, fuel blending, or pre-treatments. The results provide quantitative guidance for additive selection and dosing to enhance operational reliability in biomass cofiring.

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Journal Info

Abbrev

jmdt

Publisher

Subject

Engineering Industrial & Manufacturing Engineering Mechanical Engineering

Description

Design of mechanical components used in engineering structures, machines and engines, computer aided design (CAD), computer aided manufacturing (CAM), the development of methodology for designing machine elements or mechanical components. Finite element analysis, computational fluid dynamics, ...