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All Journal Journal of Industrial and Engineering System
Ali Vaezi
Department of Logistics and Supply Chain Management, Trent University, L1J 5Y1
Decision Sciences, Operations Research & Management Engineering Industrial & Manufacturing Engineering Transportation

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Improving the Layout of Production Facilities Using the Systematic Layout Planning and BLOCPLAN Algorithm Filscha Nurprihatin; Jordy; Glisina Dwinoor Rembulan; Ivana Tita Bella Widiwati; Ali Vaezi
Journal of Industrial and Engineering System Vol. 7 No. 1 (2026): Juni 2026
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/mk4xpt91

Abstract

The research focuses on resolving production floor problems which affect an electronics manufacturing facility that produces stabilizers and starters and casings by using a job-shop production system. The lack of structured layout design has caused materials to travel through long routes which also require multiple returns across all three product manufacturing lines. The facility layout received its redesign through Systematic Layout Planning (SLP) and the BLOCPLAN algorithm. The research team used From-to Chart (FTC) and Activity Relationship Chart (ARC) and Activity Relationship Diagram (ARD) and Space Relationship Diagram (SRD) tools to develop three different layouts which they assessed by measuring total distance and backtracking distance and backtracking percentage. Proposed Layout 3 achieved better results than the original layout by reducing material movement distance by 36.35 meters and backtracking distance by 25.08 meters and backtracking percentage by 7.73 percent which showed the value of the SLP–BLOCPLAN framework for multi-product manufacturing facilities.
Co-Authors Filscha Nurprihatin Glisina Dwinoor Rembulan Ivana Tita Bella Widiwati Jordy