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All Journal Manutech : Jurnal Teknologi Manufaktur Jurnal Inovasi Teknologi Terapan
Muhammad Fadhil
Politeknik Manufaktur Negeri Bangka Belitung
Agriculture, Biological Sciences & Forestry Computer Science & IT Control & Systems Engineering Electrical & Electronics Engineering Industrial & Manufacturing Engineering Mechanical Engineering

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Pembuatan Komposit Matrik Resin Fenolik Di Perkuat Paduan Logam Dan Bagasse Ash Menggunakan Metode Metalurgi Serbuk Muhammad Fadhil; Sukanto Sukanto; Erwanto Erwanto; Abdul Budi; Agus Wanto
Jurnal Inovasi Teknologi Terapan Vol. 4 No. 2 (2026): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v4i2.385

Abstract

This study aims to develop phenolic resin-based composite materials with the addition of aluminum, brass, silica, and bagasse ash powders as reinforcing materials, using powder metallurgy methods. The specimen manufacturing process was carried out through mixing stages using a ball mill, hot compaction with pressure variations of 5000 psi, 53 00 psi, and 5600 psi, and sintering at a temperature of 130°C for 10 minutes. The tests were conducted at the Mechanical Engineering Laboratory of the Bangka Belitung State Polytechnic, including hardness tests (ASTM E110-14) and density tests (ASTM B962-17). The results showed that the pressing pressure and composition variations had a significant effect on the mechanical properties of the composite. The highest hardness value was obtained at a composition of 35% with a pressure of 5600 psi, while the optimal density was obtained at a composition of 31% with a pressure of 5300 psi. Overall, the combination of the right process parameters proved to be able to improve the quality of the composite, so that this material has the potential to be used as an alternative to asbestos-based brake pads.
Pembuatan Komposit Matrik Phenolic Resin Di Perkuat Paduan Logam Dan Bagasse Ash Menggunakan Metode Metalurgi Serbuk Muhammad Fadhil; Sukanto Sukanto; Erwanto Erwanto; Yudi Oktriadi
Manutech : Jurnal Teknologi Manufaktur Vol. 18 No. 01 (2026): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v18i01.760

Abstract

In general, brake linings that are often used contain asbestos materials. This research aims to develop composite-based environmentally friendly brake linings using phenolic resin as a matrix and reinforcement consisting of aluminum powder, brass, silica sand, and bagasse ash. The process of making brake linings is carried out using the powder metallurgy method, which includes the mixing stage using a ball mill and process parameters are used which include Ball Powder weight Ratio (BPR) parameters of 10:1, engine speed of 90 rpm and grinding time of 4 hours. Cold compaction process with varying pressures (5000, 5300, and 5600 Psi), and sintering at 60°C for 10 minutes. The matrix and reinforcement composition variations used were 42%, 50%, and 58% by weight. Tests were conducted on hardness properties using the Brinell Hardness test and density using the Archimedes ASTMB962-17 method. The results showed that variations in compaction pressure and matrix percentage had an effect on hardness. In this test obtained at 42% matrix composition and 5000 Psi compaction pressure with a hardness value that meets the standard of composite brake lining, namely 57 HRB, but has not met the density standard. While at 58% matrix composition and 5600 PSi compaction pressure has a density value that almost meets the standard of 1.467 g/cm3, but the hardness value exceeds the standard of 77 HRB.
Co-Authors Abdul Budi Agus Wanto Erwanto Erwanto Oktriadi, Yudi Sukanto Sukanto